hungryhip-ccp level V hahn turbo build with pictures. (56k stay away)
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hungryhip-ccp level V hahn turbo build with pictures. UPDATE post 4
kit is not here yet im patiently waiting...
but im not one to wait around soooo...
the last time i'll see it like this...




first to come off was the "smack" wont be needing this anymore

so i started by removing the bumper, CX Racing H/E, option B...



then of coarse the S/C...




then the alternator to get to the intake manifold bolt... (thanx GM)



then the intake manifold...







but im not one to wait around soooo...
the last time i'll see it like this...




first to come off was the "smack" wont be needing this anymore

so i started by removing the bumper, CX Racing H/E, option B...



then of coarse the S/C...




then the alternator to get to the intake manifold bolt... (thanx GM)



then the intake manifold...







Last edited by hungryhip-ccp; Sep 12, 2008 at 12:41 AM.
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then the intercooler pump...



just some more pics




tomorrow i'll go at the header, DP... (i gave up tonight when my last sawzall blade took a ****)
updates will be added to original post as they occur, hahn wont be here for a few days
if theres 1 thing i love about the cobalt its working on it! i did all this in 2.5 hrs with air tools and basic hand tools...
like all my threads please feel free to comment or discuss the matter at hand



just some more pics




tomorrow i'll go at the header, DP... (i gave up tonight when my last sawzall blade took a ****)
updates will be added to original post as they occur, hahn wont be here for a few days
if theres 1 thing i love about the cobalt its working on it! i did all this in 2.5 hrs with air tools and basic hand tools...
like all my threads please feel free to comment or discuss the matter at hand
Last edited by hungryhip-ccp; Aug 26, 2008 at 04:00 AM.
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thank you...and yes it will be...
ohh i cant wait till it gets here...
UPDATE
decided to build motor while waiting for kit
remove everything connected to cyl head

remove valve cover

remove cam gears to get chain off... then remove head bolts...

remove this plug and lossen bolt to move chain slider out of way to access bolt

heres the bolts that are hiding this is the one by firewall

this is one by radiator

walla head should come off making one hella mess on the floor

clean out coolant and inspect cylinders

place valve cover back on to keep dirt out


although this may look bad i cannot even feel em with my finger or finger nail



cover every thing up to keep debris out

this was so easy please dont anyone be affraid to build there own motor... i have been a mech for 3 yrs but pretty much lived in the garage growing up with pops...
but if you have ever done a head gasket let me tell you this car is so ******* simple to work on its a joke
ohh i cant wait till it gets here...
UPDATE
decided to build motor while waiting for kit
remove everything connected to cyl head

remove valve cover

remove cam gears to get chain off... then remove head bolts...

remove this plug and lossen bolt to move chain slider out of way to access bolt

heres the bolts that are hiding this is the one by firewall

this is one by radiator

walla head should come off making one hella mess on the floor

clean out coolant and inspect cylinders

place valve cover back on to keep dirt out


although this may look bad i cannot even feel em with my finger or finger nail



cover every thing up to keep debris out

this was so easy please dont anyone be affraid to build there own motor... i have been a mech for 3 yrs but pretty much lived in the garage growing up with pops...
but if you have ever done a head gasket let me tell you this car is so ******* simple to work on its a joke
Last edited by hungryhip-ccp; Sep 12, 2008 at 01:15 AM. Reason: Automerged Doublepost
haha! yes! you are in for a treat! i just got the stage 5 done and running last night...its funny, we did everything the same with the picture taking, dissasembly and bag labeling....
you. will. love. it
Kevin
Oh, and if you have any questions about the kit, dont hesitate to PM me or anything!
you. will. love. it
Kevin
Oh, and if you have any questions about the kit, dont hesitate to PM me or anything!
Last edited by SC07; Aug 26, 2008 at 01:29 AM. Reason: edit
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haha! yes! you are in for a treat! i just got the stage 5 done and running last night...its funny, we did everything the same with the picture taking, dissasembly and bag labeling....
you. will. love. it
Kevin
Oh, and if you have any questions about the kit, dont hesitate to PM me or anything!
you. will. love. it
Kevin
Oh, and if you have any questions about the kit, dont hesitate to PM me or anything!

ohh i didnt tell you... checked my oil........ it was 1 1/2 quarts overfull... needless to say i have a coupon for 2 free mobil 1 oil changes... but honestly it wasent as bad as it looks... just bearly a light film of oil
if you look you'll notice it was coming in from the bypass valve under decel (heavy vaccum)
oil catch can was half full in two weeks... thats what got me pondering...





then in about 15-20 min here are the results...








Last edited by hungryhip-ccp; Sep 16, 2008 at 03:17 AM. Reason: Automerged Doublepost
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hmmm what shall we do today while waiting for parts

start off by # so you know whats what

remove the rod cap bolts...

turn the crank and push pistons out from bottom

get a good eye for what a 45* cross hatch looks like

using plateue brush/honing brush 400 grit replicate cross hatching


inspect old piston for possible sale.

after 5 min of begging let your immature buddy draw **** and dicks on them ruining all chances of sale



this is the brush i used you can pick it up at goodson.com
Last edited by hungryhip-ccp; Oct 7, 2008 at 04:47 AM.
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keeping, im gonna continue to spray meth with the turbo, for even cooler temps... and higher octane levels enabling me to up the boost! almost everything im selling is sold except the s/c i/m and stock h/e intercooler pump and 3" catless weld in exit zzp DP with less than 1000 mi on it
Last edited by hungryhip-ccp; Oct 13, 2008 at 02:48 AM.
keep me updated on how this goes bro, you know i am interested and getting ready to do the exact same thing. However I very well might just let hahn do the install and tuning so I know its done right the first time around. What did it cost you shipped?
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that may be revealed later but not at this time... sorry


























