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All Engines: How To: Drain The Tank

Old 01-11-2012, 04:54 PM
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How To: Drain The Tank

Tools needed:
-Fuel line removal tool. Found Here. or two screw drivers and a third hand.
-Fuel line, ~3'. Found Here.
-GM male fuel line fitting. Found Here
-Gas containers. capacity determined by how much you drain. won't need more than three 5gallon tanks.
-16g wire
-Alligator clip
-Thin eye hook


When ordering fuel line from the link above, make sure you change the quantity to your desired length in feet.

Make sure you have a battery charger/tender hooked up while draining this way. Because the car is not on, running the pump may drain your battery all the way down.


First you'll need to make your own "bypass wire". I did this by taking a small shafted eye hook and using it in reverse. Soldering the wire to the eyelet and using the shaft as my male prong, as regular male prongs are too wide for the fuel pump relay contacts. Next take the alligator clip and solder the other end of the wire to one of the grips. I forgot to put heat shrink on so i just ended up using electrical tape. But it should look like this.




Next take the fuel line tool and remove the fuel line from the rail. You can do this with two small screw drivers but you have to be careful. I always the smaller diameter end.







Take your 3' fuel line with the fitting on it and attach it to the main fuel line on the car, making sure the fittings snap together




Now open up the fuse box and locate the fuel pump fuse. Its number 3412, near the top bolt. Remove that fuse, placing the male end of your bypass into the bottom left slot, closest to the bolt.




Then, making sure your fuel line is in the tank ready to drain, connect the alligator clip to the terminal. This will kick the fuel pump on and drain it all out. You can turn your key to the Accessory position and keep an eye on your fuel level. When its at empty or close to it, you can stop draining and throw in half a gallon of your new fuel. Then continue to drain the tank untill the system is flushed and now only has your new desired fuel in the lines, e47, e85, 110, 112, etc.




To stop simply disconnect the alligator clips. Then removed the bypass, reinsert the fuel pump relay. And disconnect your fuel line from the car's and connect it back to the fuel rail.

Voiala, drained tank, new fuel, very simple to do.

Last edited by EXsoccer1921; 01-11-2012 at 06:20 PM.
Old 01-11-2012, 05:13 PM
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My car's been down for a while with E85 in the tank, so this may come in handy. Thanks for the write-up!
Old 01-11-2012, 06:02 PM
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no problem.
Old 01-11-2012, 06:03 PM
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they make a switch just for this application, so you don't have to rig up a bypass wire. but i've searched and searched and can't find one. ryan was showing me the one they use while i was at zzp
Old 01-11-2012, 06:08 PM
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subd for switch to e85 this spring
Old 01-11-2012, 06:08 PM
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searching for p/n's for tools.

Last edited by EXsoccer1921; 01-11-2012 at 06:19 PM.
Old 01-11-2012, 06:20 PM
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links are up
Old 01-11-2012, 08:03 PM
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Nice write up dude.
Old 01-12-2012, 01:05 AM
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Nice job....

Buuuuutttt... why can't I just start my car to charge the battery will I'm doing this ?
Old 01-12-2012, 01:44 AM
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Originally Posted by StruttinSoul
Nice job....

Buuuuutttt... why can't I just start my car to charge the battery will I'm doing this ?
I can't tell if you're serious or not, so I'll answer it anyway. lol

Because there's no fuel getting to the engine to make it run when you've got the fuel line disconnected to do this...
Old 01-12-2012, 01:59 AM
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Its safer to take a relay and solder the contacts together to do this than it is to bypass the relay and fuse.
Old 01-12-2012, 02:09 AM
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could you explain that a little further?? that may have been how the switch ryan was using is designed. just made to look professional lol
Old 01-12-2012, 09:20 AM
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Nice how to!
Old 01-12-2012, 11:07 AM
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I have a switch like Ryan was using to, Ive never seen one online. Ill try and make a soldered one today and take pics
Old 01-12-2012, 02:17 PM
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did you make the one you're using now?? i'd really like to pick one of those up
Old 01-12-2012, 02:43 PM
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Originally Posted by Stamina
I can't tell if you're serious or not, so I'll answer it anyway. lol

Because there's no fuel getting to the engine to make it run when you've got the fuel line disconnected to do this...
Thanks..... but I was joking hence the "" :P
Old 01-15-2012, 10:08 PM
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You should add a part about depressurizing the fuel system. I didn't see it up there. May save someone from getting fuel sprayed at them lol.
Old 01-17-2012, 11:01 PM
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Great how-to
Old 04-23-2012, 12:45 PM
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^x2
Old 09-03-2013, 05:22 PM
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Forgot to post, I made a new jumper with a switch that way I can just use the toggle switch to turn it on and off.

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