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2.0 LNF Engine: How To: Valve Gunk/Coking Removal

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Old 07-08-2014, 11:41 PM
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Yelcal valve gunk has less of a chance to kill you than a lightning strike would. You should be more worried about other drivers on the road=the biggest risk.

You can still put on high mileage without having to do any gunk removal maintenance. There was a dude on here 250,000+km and he never even sea foamed it.
Old 07-09-2014, 07:08 AM
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Originally Posted by Wired
UPDATE:

The car is now at 34.2 thousand miles. I decided to do a check up on the valves. The inlet of the turbo looks brand new and sparkling, so the oil separator must be doing the job. However, I believe my PCV valve in the intake manifold has failed. There is a river of oil at the bottom of the intake manifold and my valves are quickly on their way to being terrible again.


Compared with the end result of my cleaning less than 7 months ago, I am shocked to see how much build up there is.
I agree. Did you replace the PCV valve when you took it apart? Also these following things are important, the coking is valve stem temperature and use cycle related. Alan McClure and myself are working in v.3 and 4 of the upgrade to include a vacuum pump and change the PCV IM side routing....here is what we say in the description of the upgrade we make:

"No one thing will fix this issue entirely: driving cycles, fuel quality and octane, low ash engine oil are all important additional factors to consider.

The driving cycle.

The driving cycle I refer to, is to avoid low rev high boost situations , extended low rev cruising and short 1-3 mile start /stop / park driving. Add long idling time in winter as well; these driving cycles may contribute to low inlet valve temperature.(So) There is no one single solution, although we have found good gains with the PCV upgrade so far. There are other important things to consider. The suggested changes for your car include:

• using low ash engine oil
• change in your driving routine, avoiding low rev/high boost driving.
• always use tier one gasoline
• always use 93 octane or better"

I dont recall the member who got 250,000 km out of his car without coking, but I would be surprised, although clearly I beleive that the driving cycle influences this stuff a great deal. And other cars are worse; Audi, BMW. VW. Toyota etc all have these issues. The GM 3.6 V.6 DI has issues as well and one GM TSB includes blocking a rocker cover vent port. Bear in mind that V6 have two covers before you rush out to block your vent thinking this could help (lol)
Old 07-10-2014, 04:01 AM
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I did not replace it.

Only use tier 1, 92 octane fuel. Mobile 1 synthetic. And keep it out of boost below 3000rpm. Try to run it at a min of 2000rpm while cruising.
Old 07-10-2014, 03:45 PM
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Yeah I usually stay 4th unless doing 90+kph. And my car's seen many extended periods of 125kph-130kph=2800rpm-3000rpm long haul drives. Unfortunately hasn't seen 94 octane, I just stick to the 91 unless my hometown gets some 94. But it is always Petro-Canada or Esso gas. Love those reward programs.
Old 03-12-2015, 04:52 PM
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Even though I haven't had the chance to check my valves yet, I want to add this to my spring maintenance plan. I'm new to the LNF scene, but I really want to get my valves cleaned before I order Powell's oil seperator. Is this really hard to do by yourself or should I let someone experienced take care of it?
Old 03-12-2015, 05:03 PM
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Removing the IM isn't terribly complicated. It requires some weird contorting in order to pull it out. If you take your time, and keep track of where the vacuum hoses and wires go, not a big deal. I never did the walnut blasting, so I don't know if that is very complicated. I would say that if you're comfortable with making sure the valves are in the right position and torquing the nuts properly then you'll be alright. If the only thing you've done is an oil change then you may want some help while you do it.
Old 03-12-2015, 05:10 PM
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It's just time consuming. Be cautious. Tape everything up properly before blasting.

Taking your time is the best advice I can give. The instructions on here are pretty good. I would consider myself a very average mechanic.
Old 03-12-2015, 05:18 PM
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I'm coming from an L61 on a Pontiac Sunfire. I changed my own oil, have done spark plugs, changed accessory belt and changed my front struts and brakes. I can say I have some mechanical know-how, but the turbocharged LNF seems a whole new beast to me. What do you guys think?
Old 03-12-2015, 05:21 PM
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Follow the how to and determine if you have the correct tools, and you have 2 days to perform the blasting
Old 03-13-2015, 09:18 AM
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Originally Posted by ECaulk
Follow the how to and determine if you have the correct tools, and you have 2 days to perform the blasting
Yeah, I'd split it into two day.

1st day, take your time with taking off the intake manifold
2nd day, clean valves and put it back together.

Once you have taken the intake manifold off you will be able to put it back together twice as fast.

Oh and make sure to get a new intake manifold gasket for good measure.
Old 04-20-2015, 11:36 AM
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just a quick question, did you try seafoam before doing all of this??
Old 04-20-2015, 12:00 PM
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Originally Posted by kingofpoland
just a quick question, did you try seafoam before doing all of this??
Seafoam does nothing on a direct injection car...
Old 04-20-2015, 12:52 PM
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Originally Posted by ECaulk
Seafoam does nothing on a direct injection car...
i would understand that if your only adding it to the fuel tank
but what about through the vacuum lines?
Old 04-20-2015, 07:42 PM
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It's been tried with poor results. There's just too much gunk. If you do it like every oil change since new it might do something. But I'd rather save my cat from that kind of abuse.
Old 04-20-2015, 08:06 PM
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Originally Posted by kingofpoland
i would understand that if your only adding it to the fuel tank
but what about through the vacuum lines?
Little to nothing if it looks like OPs valves. Maybe if you just walnut blasted them it might help, but I'm sure you'd get better results from CRC's GDI intake valve cleaner every oil change or every other oil change.
Old 04-21-2015, 05:24 PM
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Originally Posted by emecham
It's been tried with poor results. There's just too much gunk. If you do it like every oil change since new it might do something. But I'd rather save my cat from that kind of abuse.
I did it every oil change for a few years. My valves looked just as bad as anyone.
Old 05-06-2015, 08:05 AM
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^^^ this. I am currently working on modifiying the inlet manifold to eliminate that pathway for blow by gasses to the inlet valves.

More news as it happens. One car has been done that way and its working well. PS I have also seen some phenolic spacers made wrong so the stock pcv can dislodge , and travel so the O ring is no longer sealing at the head/inlet manifold face, and allows lots of boost into the crank case. Not good.
Old 06-09-2015, 04:25 PM
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Hello all,

So Im in the process of doing this. Intake manifold is off and my gunk is just as bad as OP's! But one question, the guy at NAPA is telling me that we don't have an intake manifold gasket but just an O-ring set to replace the gasket that's in place. This doesn't sound right. Is it true?
Old 06-09-2015, 04:26 PM
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Originally Posted by Pasierbek
Hello all,

So Im in the process of doing this. Intake manifold is off and my gunk is just as bad as OP's! But one question, the guy at NAPA is telling me that we don't have an intake manifold gasket but just an O-ring set to replace the gasket that's in place. This doesn't sound right. Is it true?
Nope you should be buyign the manifold gasket. It's metal once piece. If you can't get one fast enough, just use the stock one again until you get a new one in.

Order from crate engine depot.
Old 06-09-2015, 04:31 PM
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Originally Posted by umrdyldo
Nope you should be buyign the manifold gasket. It's metal once piece. If you can't get one fast enough, just use the stock one again until you get a new one in.

Order from crate engine depot.
x2. That guy doesnt understand the difference between a turbocharged 2.0LNF engine and a 2.2/2.4 L61/LE5 engine (which is the cobalt that has rubber o-rings for the intake mani gasket)
Old 06-09-2015, 06:08 PM
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That's what I thought. Thanks guys. Its so hard to trust these "part experts" these days...
Old 06-09-2015, 06:09 PM
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Originally Posted by Wired
I did not replace it.

Only use tier 1, 92 octane fuel. Mobile 1 synthetic. And keep it out of boost below 3000rpm. Try to run it at a min of 2000rpm while cruising.
This is what I do^^^ and my car is at 94k never had the vavles done 0 issues with anything only a maf sensors and bpv.
Old 06-09-2015, 06:11 PM
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Originally Posted by Devin86
This is what I do^^^ and my car is at 94k never had the vavles done 0 issues with anything only a maf sensors and bpv.
Your valves are gunked. Make sure to take pictures when you finally go to clean them. I promise, you don't get to 100k free of valve build up.
Old 06-11-2015, 09:06 PM
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Cant happen to me! I use Shell V power with Nitrogen enriched bullshit durr durr durrr
Old 06-11-2015, 09:20 PM
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I saw my valves when i replaced my tb since i removed my intake mani and mine are pretty dirty and that was like at 67k miles im almost at 86k now


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