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Coolant recovery pipe - hole formed,

Old 04-17-2015, 10:23 PM
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Exclamation Coolant recovery pipe - hole formed,

2009 Cobalt 2.2L

Anyone know why this coolant recovery line includes a metal segment in the middle?

My pipe mysterious grew a hole, leaked coolant for hours (or even days) and the car started to overheat on the expressway. Found it and put in a temporary measure to close the leak. But now I need to refill the system and I'm trying to figure out why I shouldn't replace the entire line with a single rubber hose, which would cost less for a quality hose (<$5) than buying a replacement OEM part ($40).

Image credit to WhiteSSBalt (C) 2008. Using just for quick discussion reference.
Attached Thumbnails engine1-1-.jpg  

Last edited by Paprika; 04-17-2015 at 10:29 PM.
Old 04-17-2015, 10:43 PM
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That sucks I would replace it with the oem hose imo...
Old 04-17-2015, 10:45 PM
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Yup i agree with superbolt it may have to be due to heat thats why its not all rubber but i could be wrong
Old 04-17-2015, 10:46 PM
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Ya could of just been a faulty part from factory.
Old 04-17-2015, 11:29 PM
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If you're cheap, you could probably plug it up with some solder or brazing.

I don't see anything wrong with a rubber hose though. Its not like they use the metal section to wick away heat.
Old 04-18-2015, 07:20 PM
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The metal was probably done due to a rubber hose wearing through on the other parts in the area. There should be plenty of those metal lines available used, I could look and see if I have one, i'm sure I do.

But a rubber hose would work just fine from a function point, just make sure it's not rubbing on anything.
Old 04-18-2015, 07:37 PM
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1 more thought on replacing the metal pipe. Be wary of the metal you choose otherwise you'll end up with a galvanic corrosion problem.
Old 04-19-2015, 01:28 PM
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Exclamation

Originally Posted by LTBALTBMX
1 more thought on replacing the metal pipe. Be wary of the metal you choose otherwise you'll end up with a galvanic corrosion problem.
Ditto. That is why I do not want to replace it with just any metal pipe. If I want to replace it with metal I'll just buy a new OEM replacement.

But used works also! Anyone have a used one for sale LMK.

Thank you all for the strong responses.
Old 04-19-2015, 01:46 PM
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Why not go to a salvage/wreaker yard and get one?
Old 05-28-2019, 05:21 PM
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Excellent work

Excellent investigation. Just finished fix. Used 2” high temp/high pressure tubing, and 2 hose clamps. Guided metal portion away from air intake cover. Reservoir tank now releasing pressure, sure missed hearing pressure relief when removing cap. Car not heating up to 215F+ when first starting, idling at 185F now.
Great writeup and excellent investigation! Would love to help if you ever hit another roadblock.
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