Suspension and brake facts (FE1, FE3, FE5, J41, JM4, JL9)
#151
New Member
Join Date: 10-27-08
Location: Broadalbin, NY
Posts: 36
Likes: 0
Received 0 Likes
on
0 Posts
Get some stock size wheels and some wider R-compound rubber, get an "autocross" alignment done, and run in G-Stock (assuming you haven't done other mods to the car beyond a catback exhaust or drop-in filter). You could also get the Koni Yellow adjustable shocks and some Hawk HPS or HP+ pads. Stock class is the best way to learn, and the both SS/SC and the Redline are quite competitive in this class.
#152
Senior Member
iTrader: (1)
It depends on what class you want to go into. In GS, you can't change the suspension over, and teh '05 FE5 setup will make you quite competitive.
In STX, the SS/TC suspension setup is legal, the axles, hubs, and knuckles are not. STX is dominated by WRX's (non-STi), BMW 330's, and this year probably the RX-8, but our cars should be very competitive.
In SM, FWD get pwned for the most part; but a new supplemental class SM-F (street mod FWD) just came into existence this year, and the "GM Twins" should be VERY competitive in that class. What's more, the SS/TC setup would be legal - hell, you could swap in the LNF, lol.
In STX, the SS/TC suspension setup is legal, the axles, hubs, and knuckles are not. STX is dominated by WRX's (non-STi), BMW 330's, and this year probably the RX-8, but our cars should be very competitive.
In SM, FWD get pwned for the most part; but a new supplemental class SM-F (street mod FWD) just came into existence this year, and the "GM Twins" should be VERY competitive in that class. What's more, the SS/TC setup would be legal - hell, you could swap in the LNF, lol.
#153
Since when cant you change suspension in Stock?
You cant change springs...(puts you in ST). You can replace the shocks/struts, as I recommended, and you can install a rear anitroll bar but it puts you in ST(unless your car is virtually bone stock youll be in ST to start anyway, ST is imo actually a better class since you dont need(arent allowed) true racing tires....youll get your ass handed to you in stock with stock tires) , you can also swap out brake pads as I recommended.
And of course none if this matters anyway since you should be running as a novice your first several races anyway.
Then when you decide youre into it you decide if you want to make more mods to be competitive in a higher class or if you need to potentially demod to be stock. Technically debadging puts you in ST LOL
#154
Senior Member
iTrader: (1)
Since the last couple of decades, lol.
Correct but incorrect - springs or rear antiroll put you in STX not ST - which isn't stock, and is a much tougher class than ST, lol. The Cobalt/IRL cannot go into ST. Also, you cannot change struts, only shocks (inserts) unless you're talking direct, stock-spec struts, which are kinda pointless, especially since our wonderful alignment loophole wouldn't apply to a non-GM strut as it specifies grinding "to the edge of teh circular stamp mark" which may or may not be either present or in the same location on a non-OEM strut. St is nice in that you don't have to spend the $$ on R-comps to be competitive, but you do need to spend 1/2 as much on competitive street rubber, more on wheels, and a LOT more on other mods! And brake PADS yes, rotors or anything else, no.
Not all regions have a novice class.
Correct but incorrect - springs or rear antiroll put you in STX not ST - which isn't stock, and is a much tougher class than ST, lol. The Cobalt/IRL cannot go into ST. Also, you cannot change struts, only shocks (inserts) unless you're talking direct, stock-spec struts, which are kinda pointless, especially since our wonderful alignment loophole wouldn't apply to a non-GM strut as it specifies grinding "to the edge of teh circular stamp mark" which may or may not be either present or in the same location on a non-OEM strut. St is nice in that you don't have to spend the $$ on R-comps to be competitive, but you do need to spend 1/2 as much on competitive street rubber, more on wheels, and a LOT more on other mods! And brake PADS yes, rotors or anything else, no.
Not all regions have a novice class.
You can use basically ANY damper that mounts with the stock hardware, and uses the stock mounting points. SS/TC dampers are 100% legal on all Balts(and Ions and G5s and HHRs for that matter) You can run $7000 Anze struts and shocks in GS if you want to.
I never mentioned rotors did I?
#155
ST does not allow forced induction, or only very small ones anyway, STX is all forced induction cars up to 2.0 liters.
I stand corrected regarding teh struts, although you'd still be limited to stock alignment as the loophole that gets us up to -2.5 or so degrees in front applies only to the stock struts. :shrug:
I didn't say you mentioned rotors, he mentioned looking into powerslots.
Not trying to argue, lol.
I stand corrected regarding teh struts, although you'd still be limited to stock alignment as the loophole that gets us up to -2.5 or so degrees in front applies only to the stock struts. :shrug:
I didn't say you mentioned rotors, he mentioned looking into powerslots.
Not trying to argue, lol.
#158
I'm old school
Thread Starter
If you do the complete rear axle however, keep in mind that your wheel lug patterns won't match. Swapping axles also means swapping a lot of other parts too. The cheapest way is to just get the rear disk kit. SSBC makes a very nice one.
#159
Senior Member
iTrader: (1)
I wouldnt recommend going to rear disc unless youre planning on upgrading the fronts as well. If youve got ABS you really should consider switching out the BPMV portion of the ABS assembly to a disc version($300 new from dealer, maybe $50 at a yard) you dont HAVE to, but it will make your ABS happier and require less electronic distribution function. If youve got nonABS brakes you need to figure out the safe proportioning on your own.
#160
Has anyone actually put SS/TC struts on a SS/SC? I was just wondering how much stiffer the ride was. I'm worried if i do this, I won't be able to drive on the horrible roads in Michigan.
Also, my impression from reading this post is that I won't need any modification to put the SS/TC struts on my car, is this correct?
Also, my impression from reading this post is that I won't need any modification to put the SS/TC struts on my car, is this correct?
#161
Senior Member
iTrader: (1)
Has anyone actually put SS/TC struts on a SS/SC? I was just wondering how much stiffer the ride was. I'm worried if i do this, I won't be able to drive on the horrible roads in Michigan.
Also, my impression from reading this post is that I won't need any modification to put the SS/TC struts on my car, is this correct?
Also, my impression from reading this post is that I won't need any modification to put the SS/TC struts on my car, is this correct?
Ive got SS/TC struts on my LS, I had SS/SC struts. The ride is more controlled.....When I had SS/TC springs and SS/SC struts the ride could get a little floaty or "springy" over uneven roads, SS/TC control car movement better.
#162
Senior Member
ditto i have SS/TC struts and shocks on my Redline, I had SS/SC struts and shocks. the ride is more controlled etc etc
#163
FE1 Part Numbers
Sway bar: 15822933(18mm not 19)
Bar clamps: 22608428(FE3 same)
Bar insulators: 15821022
Rear Axle: 15232753
Bar Links: 15782690(same as FE3)
Struts: 15876215/15876216(L/R, same as FE3)
Shocks: 22696400
Frt Springs: various, L/R diff.(not used by other RPOs)
Rr Springs: 22705489
Lower control arms: multiple numbers, varies by year and equipment, steel, not used by other RPOs
Knuckle: 22667248/22667249(L/R, same as all models except LNF/FE5
FE3 Part numbers:
Sway Bar: 15782964
Clamps: 22608428(same as FE1)
Insulators: 15820163
Rear Axle: 15232752(Same as FE5)
Struts: 15876215/15876216(L/R, same as FE1)
Shocks: 10368516
Frt Springs: various, L/r different, (not shared wirth other RPOs)
Rr springs: 10390024(same as FE5)
Lower control arms: 15787556/15787555( L/R, aluminum, NOT the same as FE5)
Knuckle: 22667248/22667249(L/R same as all models except LNF)
FE5 part numbers
Sway bar: 15821093
Clamps: 22608428('05 only , 1bolt/1slot) 10389617(2 bolt, ALL other FE5 including LNF)
Insulators: 22700091('05 only) 15822993(06-07 only)
Rear Axle: 15232752(same as FE3)
Links: 20784688(ALL FE5 same, including LNF)
Struts: 15247245/15247246(L/R)
Shocks: 22728821
Frt Springs: 21994335(L/R same)
Rr springs: 10390024(same as FE3)
Lower control arm: 15803766/15803767( L/R, right same as LNF)
Knuckle: 22667248/22667249(same as all except LNF)
LNF/FE5 Part numbers
Sway bar: 15782696
Clamps: 10389617(same as 06-07 FE5)
Insulators: 25847760
Rear Axle: 25864579
Links: 20784688( ALL FE5 same)
Struts: 19181044/19181043(L/R)
Shocks: 25793745
Frt Springs: 25833647(L/R same)
Rr Springs: 25821162
Lower control arm: 25930725/15803767( L/R, right same on ALL FE5)
Knuckle: 25923942/25923941(L/R, unique to LNF)
I think this should be my sticky.
Sway bar: 15822933(18mm not 19)
Bar clamps: 22608428(FE3 same)
Bar insulators: 15821022
Rear Axle: 15232753
Bar Links: 15782690(same as FE3)
Struts: 15876215/15876216(L/R, same as FE3)
Shocks: 22696400
Frt Springs: various, L/R diff.(not used by other RPOs)
Rr Springs: 22705489
Lower control arms: multiple numbers, varies by year and equipment, steel, not used by other RPOs
Knuckle: 22667248/22667249(L/R, same as all models except LNF/FE5
FE3 Part numbers:
Sway Bar: 15782964
Clamps: 22608428(same as FE1)
Insulators: 15820163
Rear Axle: 15232752(Same as FE5)
Struts: 15876215/15876216(L/R, same as FE1)
Shocks: 10368516
Frt Springs: various, L/r different, (not shared wirth other RPOs)
Rr springs: 10390024(same as FE5)
Lower control arms: 15787556/15787555( L/R, aluminum, NOT the same as FE5)
Knuckle: 22667248/22667249(L/R same as all models except LNF)
FE5 part numbers
Sway bar: 15821093
Clamps: 22608428('05 only , 1bolt/1slot) 10389617(2 bolt, ALL other FE5 including LNF)
Insulators: 22700091('05 only) 15822993(06-07 only)
Rear Axle: 15232752(same as FE3)
Links: 20784688(ALL FE5 same, including LNF)
Struts: 15247245/15247246(L/R)
Shocks: 22728821
Frt Springs: 21994335(L/R same)
Rr springs: 10390024(same as FE3)
Lower control arm: 15803766/15803767( L/R, right same as LNF)
Knuckle: 22667248/22667249(same as all except LNF)
LNF/FE5 Part numbers
Sway bar: 15782696
Clamps: 10389617(same as 06-07 FE5)
Insulators: 25847760
Rear Axle: 25864579
Links: 20784688( ALL FE5 same)
Struts: 19181044/19181043(L/R)
Shocks: 25793745
Frt Springs: 25833647(L/R same)
Rr Springs: 25821162
Lower control arm: 25930725/15803767( L/R, right same on ALL FE5)
Knuckle: 25923942/25923941(L/R, unique to LNF)
I think this should be my sticky.
does fe1 or fe3 use same size bushings?
here are the bushings
Part Number: W0133-1798469
Notes: w/ Soft Ride Suspension (PO FE1)
Part Number: W0133-1798471
Notes: w/ Sport Ride Suspension (PO FE3)
i have called saturn but the ones in ca are very stupid. told me it didn't have a rear sway bar but there is one. I added another.
nevermind i have the 22mm rear swar bar not the 21mm. it is worth the switch from fe 1 but i think i have fe2, to fe5? much of a difference? and how much will it cost?
Last edited by whatsupfromcali; 04-24-2009 at 02:52 AM. Reason: Automerged Doublepost
#164
First - there is no FE2, just 1, 3, and 5.
Second - There is no stock rear sway unless you count the bar that's welded inside the torsion beam. If there was one, it was aftermarket. The stock bar that's welded in isn't so much a rear sway bar as part of the entire rear suspension (again, it's a welded part of the twist beam and trailing arms) and cannot be ordered separately, that's whhy there;s no part number for a rear sway.
As for your questions - the biggest difference in suspension - not getting into the 4 bolt/5bolt hubs and the knuckles and whatnot - is in the springs and shocks, as well as the bushings and lower control arms. Front sway also - they're pretty much completely different systems -but you don't need to swap ALL of it (which requires welding in teh rear and a lot of changes up front as well) if you want some basic improvement.
Start with FE3 or FE5 (pre '08 FE5 anyway) strut assembliess (they're the same as yours as far as the housing, just get the complete assembly with FE3 or 5 shocks and springs is what I mean) and go from there. One of the real experts (I know my **** but qwik or maven or some others know a LOT more) could tell you more as far as bushings, but you should be able to use the FE3 or 5 springs and shocks as well as LCA's.
The knuckles are all the same until the LNF, which has other issues besides whether or not it bolts up.
Hubs and axles are a different beast altogether, especially in the rear.
You can get lowering springs that are as good or better than the upgraded stock 3/5 springs cheap, especially used. You can get Koni Yellow adjustable shocks to go with them for just a little more than replacement struts including shocks, unless you go used - and you don't want lowering springs on teh stockers for very long (although the FE5 shocks might hold up better than the 3's). You already have a new rear swaybar. If I were you, I'd put Koni inserts and Progress or another brand springs into and over your existing struts (which are the same housing as the higher end suspensions) and see if FE5 LCA's work with your car. That combo will yield better overall performance than spending almost the same money on upgraded stock stuff.
My '02...
Second - There is no stock rear sway unless you count the bar that's welded inside the torsion beam. If there was one, it was aftermarket. The stock bar that's welded in isn't so much a rear sway bar as part of the entire rear suspension (again, it's a welded part of the twist beam and trailing arms) and cannot be ordered separately, that's whhy there;s no part number for a rear sway.
As for your questions - the biggest difference in suspension - not getting into the 4 bolt/5bolt hubs and the knuckles and whatnot - is in the springs and shocks, as well as the bushings and lower control arms. Front sway also - they're pretty much completely different systems -but you don't need to swap ALL of it (which requires welding in teh rear and a lot of changes up front as well) if you want some basic improvement.
Start with FE3 or FE5 (pre '08 FE5 anyway) strut assembliess (they're the same as yours as far as the housing, just get the complete assembly with FE3 or 5 shocks and springs is what I mean) and go from there. One of the real experts (I know my **** but qwik or maven or some others know a LOT more) could tell you more as far as bushings, but you should be able to use the FE3 or 5 springs and shocks as well as LCA's.
The knuckles are all the same until the LNF, which has other issues besides whether or not it bolts up.
Hubs and axles are a different beast altogether, especially in the rear.
You can get lowering springs that are as good or better than the upgraded stock 3/5 springs cheap, especially used. You can get Koni Yellow adjustable shocks to go with them for just a little more than replacement struts including shocks, unless you go used - and you don't want lowering springs on teh stockers for very long (although the FE5 shocks might hold up better than the 3's). You already have a new rear swaybar. If I were you, I'd put Koni inserts and Progress or another brand springs into and over your existing struts (which are the same housing as the higher end suspensions) and see if FE5 LCA's work with your car. That combo will yield better overall performance than spending almost the same money on upgraded stock stuff.
My '02...
#165
I'm old school
Thread Starter
While I can't be sure, I think the Ion's in fact did have an FE2 suspension. I know the Cobalts did not. Anyway, Ions and Cobalts are the same GM Delta platform. I can't be positive about some of the small details, but you can be pretty sure that every Cobalt suspension part of any system will fit just fine in your Ion.
#166
Senior Member
iTrader: (1)
First - there is no FE2, just 1, 3, and 5.
Yes there is, its the middle option on Ions. Ions dont get FE5.
Second - There is no stock rear sway unless you count the bar that's welded inside the torsion beam. If there was one, it was aftermarket. The stock bar that's welded in isn't so much a rear sway bar as part of the entire rear suspension (again, it's a welded part of the twist beam and trailing arms) and cannot be ordered separately, that's whhy there;s no part number for a rear sway.
Correct the rear antiroll bar is part of the beam but there most certainly is one, in fact there are several different versions
Start with FE3 or FE5 (pre '08 FE5 anyway) strut assembliess (they're the same as yours as far as the housing, just get the complete assembly with FE3 or 5 shocks and springs is what I mean) and go from there. One of the real experts (I know my **** but qwik or maven or some others know a LOT more) could tell you more as far as bushings, but you should be able to use the FE3 or 5 springs and shocks as well as LCA's.
SS/TC struts are the way to go, so much better than pre-08 FE5. Cobalt springs are not a direct bolt in to an Ion.
The knuckles are all the same until the LNF, which has other issues besides whether or not it bolts up.
The only issue is that is doesnt accept non-LNF Cobalt or Ion hubs, but thats a big issue.
Hubs and axles are a different beast altogether, especially in the rear.
All the rear hubs are swappable, no issues, Ive got LSJ rear hubs in my 08LS as we speak.
.
Yes there is, its the middle option on Ions. Ions dont get FE5.
Second - There is no stock rear sway unless you count the bar that's welded inside the torsion beam. If there was one, it was aftermarket. The stock bar that's welded in isn't so much a rear sway bar as part of the entire rear suspension (again, it's a welded part of the twist beam and trailing arms) and cannot be ordered separately, that's whhy there;s no part number for a rear sway.
Correct the rear antiroll bar is part of the beam but there most certainly is one, in fact there are several different versions
Start with FE3 or FE5 (pre '08 FE5 anyway) strut assembliess (they're the same as yours as far as the housing, just get the complete assembly with FE3 or 5 shocks and springs is what I mean) and go from there. One of the real experts (I know my **** but qwik or maven or some others know a LOT more) could tell you more as far as bushings, but you should be able to use the FE3 or 5 springs and shocks as well as LCA's.
SS/TC struts are the way to go, so much better than pre-08 FE5. Cobalt springs are not a direct bolt in to an Ion.
The knuckles are all the same until the LNF, which has other issues besides whether or not it bolts up.
The only issue is that is doesnt accept non-LNF Cobalt or Ion hubs, but thats a big issue.
Hubs and axles are a different beast altogether, especially in the rear.
All the rear hubs are swappable, no issues, Ive got LSJ rear hubs in my 08LS as we speak.
.
The FE5 front sway bar will definitely make a noticeable difference, they run about $50-60 shipped, plus youll need bushings. The 2005 SS/SC bushings should be the ones you want.
#167
I just put on monroe shocks and struts all around kyb are unavailable till mid july. I have tein lower springs lowered it pretty good more them 1.5 in front. I added the progress rear sway bar, i will look to see if the stock on it is welded in cause i thought i saw rear bushings. Where can i get a stock fe5 front sway bar and will i need the fe5 end links? I will like to change as much as i can with out changing shocks and springs again? So what does that leave me with?
Forgot to say progress rear swar bar is bulted up by a u bolt should i weld it in? There are no bushing on this one. I have been starting to hear my front bushings when goin over bumps again. Not covered anymore. Good time to up grade bar i guess
Forgot to say progress rear swar bar is bulted up by a u bolt should i weld it in? There are no bushing on this one. I have been starting to hear my front bushings when goin over bumps again. Not covered anymore. Good time to up grade bar i guess
Saturn wanted 260$ ea for front fe2 struts that is why i got monroe
Forgot to say progress rear swar bar is bulted up by a u bolt should i weld it in? There are no bushing on this one. I have been starting to hear my front bushings when goin over bumps again. Not covered anymore. Good time to up grade bar i guess
Forgot to say progress rear swar bar is bulted up by a u bolt should i weld it in? There are no bushing on this one. I have been starting to hear my front bushings when goin over bumps again. Not covered anymore. Good time to up grade bar i guess
Saturn wanted 260$ ea for front fe2 struts that is why i got monroe
Last edited by whatsupfromcali; 04-25-2009 at 03:41 AM. Reason: Automerged Doublepost
#168
I forgot about the Cobalt springs not fitting. My bad, lol. I didn't know about the FE2 - what makes it different than the 1/3? And of course the Ions don't have 5, but the Cobalts do, I was refferring to the whole picture, lol.
You've already got good springs over aftermarket struts and a rear sway. Upgrading the front sway will make a difference in that it will balance the car out again, the Progress rear bar increases front end grip. Upgrading teh front will bring the car back towards where it was originally balance-wise (not LIKE stock, but closer than it is now) but with more overall grip. I hope that made sense, lol.
I would get the 3 or 5 front swaybar and the PowerGrid endlinks. You can get the bar anywhere, Moradpartscompany.com is my place of choice for stock stuff. The endlinks aren't cheap, but $159 isnt too terrible either, and they are awesome pieces that will give you some tuning capability with the front preload. They should last quite a bit longer, too.
You've already got good springs over aftermarket struts and a rear sway. Upgrading the front sway will make a difference in that it will balance the car out again, the Progress rear bar increases front end grip. Upgrading teh front will bring the car back towards where it was originally balance-wise (not LIKE stock, but closer than it is now) but with more overall grip. I hope that made sense, lol.
I would get the 3 or 5 front swaybar and the PowerGrid endlinks. You can get the bar anywhere, Moradpartscompany.com is my place of choice for stock stuff. The endlinks aren't cheap, but $159 isnt too terrible either, and they are awesome pieces that will give you some tuning capability with the front preload. They should last quite a bit longer, too.
#172
I'm old school
Thread Starter
Not a lot of GM parts counters run their stores like what you find on the internet. They sell one part at a time, part number by part number. Remember that their core business is suppling the maintenance shop attached to the same dealership, not the typical tuner.
Tom at Crate Engine Depot recognized that and put up a nice internet store front. But the basic truth is he is still a GM parts counter, which is great for you and me. You can get any part you want. Tom put together on his web site a nice FE5 full suspension package, but you don't have to get that exact thing if you don't want. Put together a list of what you want exactly, and then send it to him. He will make you a great deal.
And now for something completely different...
Hey Maven, answer my PM!
Tom at Crate Engine Depot recognized that and put up a nice internet store front. But the basic truth is he is still a GM parts counter, which is great for you and me. You can get any part you want. Tom put together on his web site a nice FE5 full suspension package, but you don't have to get that exact thing if you don't want. Put together a list of what you want exactly, and then send it to him. He will make you a great deal.
And now for something completely different...
Hey Maven, answer my PM!
#173
The lowdown on fe2
Ok so there is no fe2 on ion i guess gm just tells people it does. Was told i had one step up from stock but i looked up the code from trunk it says fe1 wtf. Good thing i dont have stock shocks and springs. Ion 2
Ok so i have 19mm front sway and 16mm added 22 mm sway bar. Thats 38mm in the rear so will the 24mm be to much for dd in the front or will 22 be enough? Not much difference from 19 to 22 tho.
Ok so i have 19mm front sway and 16mm added 22 mm sway bar. Thats 38mm in the rear so will the 24mm be to much for dd in the front or will 22 be enough? Not much difference from 19 to 22 tho.
Last edited by whatsupfromcali; 04-27-2009 at 01:09 PM. Reason: Automerged Doublepost
#174
Update bump. I am still looking for the weight of the stamped steel control arms versus the aluminum ones, and the spring rates of the various different suspensions.
I'm actually stick stuck out on the road. They can't get the part they need for the plane, so I'm still sitting here in the hotel. Yeay!
Maven, we could use the part numbers of the 4*100 and 5*110 wheel hub assemblies.
I'm actually stick stuck out on the road. They can't get the part they need for the plane, so I'm still sitting here in the hotel. Yeay!
Maven, we could use the part numbers of the 4*100 and 5*110 wheel hub assemblies.