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2.0 LNF Engine: ZZP's ZFR Turbo Installion

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Old 03-12-2014, 05:54 PM
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Update to the banjo gasket part number.

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Edit: they screwed up and gave me the wrong gaskets saying this is an updated part number, I ended up re using my old gaskets. On this part, one end is smaller and the banjo won't go through it. Gd chevy dealer. And if you type in the original part number, ced doesn't carry it.

Last edited by 08VRSS; 03-15-2014 at 04:21 AM.
Old 03-12-2014, 07:51 PM
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What?? I ordered the ones from the first page of this thread, u saying I got the wrong ones or are these the same?
Old 03-15-2014, 04:21 AM
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Currently having issues with the k&n sri staying attached to the turbo.......... I was wondering why my maf logs kinda spiked.

Oh and to add.....you can drop the entire stock turbo and o2 housing together to save time. And you may have to reclock your compressor housing, mine was way off.
Old 03-15-2014, 10:16 AM
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Ive done two if these and neither had to move the housing, that's a first to me.
Old 03-15-2014, 10:34 AM
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Originally Posted by 08VRSS
Currently having issues with the k&n sri staying attached to the turbo.......... I was wondering why my maf logs kinda spiked.

Oh and to add.....you can drop the entire stock turbo and o2 housing together to save time. And you may have to reclock your compressor housing, mine was way off.
I posted a response to one of your other posts in a thread about just getting a longer coupler. A 3" should work. Mine did the same but I just added a 3" and it was a simple fix. You shouldn't have to reclock it cause it should be already in a good position. Yours must've been bumped or something. Would love to see how far it was off though.
Old 03-15-2014, 12:25 PM
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Originally Posted by 08VRSS
Update to the banjo gasket part number.



Edit: they screwed up and gave me the wrong gaskets saying this is an updated part number, I ended up re using my old gaskets. On this part, one end is smaller and the banjo won't go through it. Gd chevy dealer. And if you type in the original part number, ced doesn't carry it.
y didn't u get the ones he said on page one
Old 03-15-2014, 10:45 PM
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Originally Posted by 08VRSS
Update to the banjo gasket part number.



Edit: they screwed up and gave me the wrong gaskets saying this is an updated part number, I ended up re using my old gaskets. On this part, one end is smaller and the banjo won't go through it. Gd chevy dealer. And if you type in the original part number, ced doesn't carry it.
That is the right banjo bolt gasket...
The oil line banjo bolts have a smaller thread pitch than the coolant banjo bolts, but the top half of the bolt is the same same. That is why one end is smaller. You had the right part # you need 2 of those and 3 for the coolant banjo bolts; which is a different part number

Last edited by Corey V; 03-15-2014 at 11:02 PM.
Old 03-15-2014, 10:55 PM
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^^^ What 2 and 2 are you talking about? You need 3 coolant banjo bolt gaskets and that is what he ordered but got sent ones with a smaller gasket on one end. Meaning the bolt wont fit through.
Old 03-15-2014, 11:03 PM
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Originally Posted by Wert842
^^^ What 2 and 2 are you talking about? You need 3 coolant banjo bolt gaskets and that is what he ordered but got sent ones with a smaller gasket on one end. Meaning the bolt wont fit through.
I edited. I meant 3 and 2. There are 2 Oil Line banjo bolts with different gaskets where one side is bigger and the thread side is smaller. He ordered the oil banjo bolt gaskets or had the wrong part #.
Old 03-16-2014, 02:17 AM
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why does the op only give the part number for the coolent gaskets. what is the part number for the oil banjo bolt gaskets? and how many u need?
Old 03-16-2014, 02:43 AM
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ok what exactly are the coolant banjo bolt and oil banjo bolt part numbers? I got these coolant banjo bolt washers part #12626102. which is what op said, is this wrong or right? I now looked on the part picture for the lnf on ced and it says #12593793 for coolent and # 12593793 for oil. so whats the correct ones? im so confused here, op has different part number from u guys and from lnf engine parts list on ced. whats the right ones so I can buy them
Old 03-16-2014, 07:44 AM
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You DO NOT need the oil banjo gaskets. You take those lines off and use the AN fittings and lines ZZP gives you for the oil feed and you use your existing oil return line. ONLY the coolant banjo gaskets are NEEDED.

I looked back in my turbo swap box and found 3 remaining coolant banjo gaskets, part #12626102, still in the packs and never used. I bought 6 in case I broke them cause they are fragile. Also a new Exhaust manifold gasket, part # 12622668. I managed to get mine on and off without taking off the exhaust manifold so I didn't use the new one. If someone needs them, pm me. We can work something out.

Last edited by Wert842; 03-16-2014 at 10:13 AM.
Old 03-16-2014, 10:03 AM
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Originally Posted by Wert842
You DO NOT need the oil banjo bolts. You take those lines off and use the AN fittings and lines ZZP gives you for the oil feed and you use your existing oil return line. ONLY the coolant banjo gaskets are NEEDED.

I looked back in my turbo swap box and found 3 remaining coolant banjo gaskets, part #12626102, still in the packs and never used. I bought 6 in case I broke them cause they are fragile. Also a new Exhaust manifold gasket, part # 12622668. I managed to get mine on and off without taking off the exhaust manifold so I didn't use the new one. If someone needs them, pm me. We can work something out.
I ment the gaskets. how come u don't need the oil banjo bolt gaskets? i wouldn't mind putting new ones on there. whats the part number for them
Old 03-16-2014, 10:04 AM
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and also, how tight to u torque all the botls for turbo and and o2 housing and all that, or are there instructions with that tell u?
Old 03-16-2014, 10:11 AM
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*I edited my first sentence of my last post. Put bolts instead of gaskets*

Read my second sentence in my last post... When installing a ZFR turbo, you remove your existing oil feed line and install the AN fittings and use the new line they supply you. Even if you bought new oil banjo gaskets, you wasted money cause you won't be able to use them.

When installing the 02 housing to the turbo there is lock nuts with the new bolts so you can just hand tighten them. When installing the turbo to the exhaust manifold, torque the nuts/studs at 15lbs.

Last edited by Wert842; 03-16-2014 at 10:18 AM.
Old 03-16-2014, 10:19 AM
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Ah lol ok. Thanks for the info. Was a little confused with all the talking up there
Old 03-16-2014, 11:00 AM
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No problem. Like I said, if anyone can't find the coolant banjo gaskets and need them, let me know. I have 3 here someone can take off my hands.
Old 03-16-2014, 11:30 AM
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I bought 4 just in case. I should maybe get 2 more. I know me, I usually need an extras
Old 03-17-2014, 06:07 PM
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Question. What u guys use for the oil line fittings that go into the turbo? Rtv, liquid Teflon or what
Old 03-17-2014, 07:46 PM
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Nothing. They go in just fine and stay.
Old 03-17-2014, 08:23 PM
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Don't oil come through the threads?
Old 03-17-2014, 08:59 PM
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I never had a problem with it.
Old 03-17-2014, 09:42 PM
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Originally Posted by Wert842
Nothing. They go in just fine and stay.
^^ co sign
Old 03-17-2014, 11:08 PM
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Odd, I'm still gonna put sealant on for peace of mind lol
Old 03-17-2014, 11:11 PM
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What's goes on that hose nipple thing on the compressor side? Looks like it's a fitting for a hose of some sort where u put the intake onto the turbo


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