Suspension Springs, Shocks, Brakes

OH SNAP!!! Its been done!!!!

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Old 04-08-2009, 03:44 PM
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OH SNAP!!! Its been done!!!!

5 LUG SWAP!!!

Yup, after months of hints,specualtion, comments, innuendo, gesticulation, and too many PMs to count......Its done. I swapped from the stock 4x100 bolt pattern with 10" front brakes, steel wheels and 195/60 Conti ContactAS to the 5x110 pattern and LSJ spec 11.65" front brakes, forged Centerline Storms in 17x7 with ContiSportConacts 215/45-17, with Koni Challenge/Time Attack spec knuckles.(Time Attack Big Brake kit coming soon.....)

I am running 100% stock SS/SC front brakes with braided hoses, and stock 5lug rear drums with Carbotech 1521 shoes(not a huge fan of these....but they are grippier than stock....I had 'em so I kept em) and braided hoses in the back. Ill be swapping to SS/SC or possibly SS/TC rear discs sometime shortly(Ive got everything "in stock")

The wheels are are awesome....15lbs actual weight. 35lbs with tires....thats LIGHTER than stock by just over a half pound each!!!!


Everything is 100% direct bolton. Youll need a set of front and rear 5lug hubs from a NON-TURBO Delta (5Lug Ion, G5GT, SS/2.4, SS/SC, any non-turbop HHR) Only thing to worry about when it comes to hubs is top be sure you dont get hubs from an LNF powered vehicle, and if you have ABS make sure you get ABS hubs. the only non-abs 5lug Delta is the base HHR so that shouldnt be a real issue. nonABS hubs can be as low as $100 ea new in the aftermarket, ABS ones can run as high as $300 each, shop around, used ones should be about $200 for all 4, or less if you shop around.
Youll need rear drums which are about $75ea from GM online, which is actually CHEAPER than what I found in the aftermarket. Youll need a set of front brakes, rotors are like $80ea from NAPA, or damn near every vendor we have sells them.....Youll need a complete set of front calipers, these are available from the aftermarket OR ACDelco for about $200-250 for the set depending on core charge(which you have to pay since you have no cores ) you want "loaded" calipers because they come with everything you need. Or of course you can go used, Ive seen salvage yard calipers for as little as $25ea, some elbow grease and spray paint and theyll be better than new.(I didnt bother painting mine...yet)

Youll reuse your brake hoses, but you can use this as a time to upgrade if you like.

With a full complement of tools the swap took me about an hour and fifteen minutes. In the driveway with a jack and jackstands, a helper, a dog lunch and some beer its a leisurely half day.




(I'll upload these later for those who cant see PB images.)

None of this would have been possible without help from my good friend John.....Thank you SOOOO much.
Old 04-08-2009, 05:44 PM
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Very nice, so what was your total actual cost for this swap? And how much after the rear disc conversion?
Old 04-08-2009, 05:49 PM
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Photoshop, all of it is just photoshop!

You're not foolin' me!
Old 04-08-2009, 05:53 PM
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Awesome job! (time attack big brake kit?? you bastard. you're going to leave me penniless lol)
Old 04-08-2009, 06:22 PM
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What have you done.. you know how fucked your warranty is now!!!!!!!!


Real nice, but im curious as to why you did not go with the TC brake set-up?
Old 04-08-2009, 06:56 PM
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Originally Posted by Ferretts
What have you done.. you know how fucked your warranty is now!!!!!!!!


Real nice, but im curious as to why you did not go with the TC brake set-up?
I dont know what youre talking about.....its all GM man....just aftermarket wheels and brake hoses.

I didnt go TC brakes because I am going to be running the Time Attack BBK.
Old 04-08-2009, 10:53 PM
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ooooooooo snap...

i want auto-x video....

naow!!
Old 04-08-2009, 11:08 PM
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very nice! congrats.
Old 04-08-2009, 11:13 PM
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glad we have guys like you on the forum paving the way for bigger and better things for the cobalts
Old 04-08-2009, 11:15 PM
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Sweet John is the man. He will be even cooler when I get my front lip
Old 04-08-2009, 11:49 PM
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nice job...looks good
Old 04-08-2009, 11:53 PM
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May I ask why? Just curious, cause I know you have a good reason. Does the BBK not fit on the 4lug setup?
Old 04-09-2009, 12:10 AM
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your car looks great man
Old 04-09-2009, 12:11 AM
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Those rims look heavy
Old 04-09-2009, 12:45 AM
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MAVEN UR THE MAN!!! now please keep me updated on the time attack breaks and i insted have chosen to do this set up!! congrats!!
Old 04-13-2009, 07:42 PM
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Just another pic, centercaps on now:

Old 04-13-2009, 08:45 PM
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they look better in person people.
Old 04-13-2009, 09:12 PM
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When did you put on the lift kit?

BURN!

lmao just playin man just playin
Old 04-13-2009, 09:15 PM
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so you wanna swap trunks? my highrise for your winglesS?
Old 04-13-2009, 09:15 PM
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Originally Posted by INDColtsFan18
May I ask why? Just curious, cause I know you have a good reason. Does the BBK not fit on the 4lug setup?
im asking this question to.

i think its because of the BBK
Old 04-13-2009, 09:16 PM
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Hey lookie it's a LS.......
Old 04-13-2009, 09:29 PM
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How are you doing the rear discs? I didn't think there was a way to mount calipers on the torsion beam on cars that came with drum brakes.
Old 04-13-2009, 11:19 PM
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Originally Posted by 1Panel2NV
How are you doing the rear discs? I didn't think there was a way to mount calipers on the torsion beam on cars that came with drum brakes.
Ive got an SS rear.

Originally Posted by Gestapo007
When did you put on the lift kit?

BURN!

lmao just playin man just playin
You best be, Its like 1.7/2.6 drop....

Last edited by Maven; 04-13-2009 at 11:19 PM. Reason: Automerged Doublepost
Old 04-13-2009, 11:38 PM
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Originally Posted by Maven
Ive got an SS rear.
Is that the only difference between the two? Besides a possible difference in the stock anti-roll bar.

Any change with the master cylinder? Or are they same across the range?
Old 04-13-2009, 11:43 PM
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Originally Posted by 1Panel2NV
Is that the only difference between the two? Besides a possible difference in the stock anti-roll bar.

Any change with the master cylinder? Or are they same across the range?
The master cylinder is the same, the ABS module and fluid valves(brake pressure modulator valve or proportioning valve) are different. If youve got ABS it will take care of proportioning on its own or you can upgrade to the SS bpmv, if youve got nonABS brakes you need to set your own proportioning.


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