08-10 SS Turbocharged General Discussion Discuss the 2008 - 2009 Chevy Cobalt SS Turbocharged. On sale since the second quarter of 2008.

Throw out bearing bolts

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Old Sep 28, 2020 | 12:27 PM
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Throw out bearing bolts

This seems silly but I'm not sure what to do. I'm trying to remove my old throw out bearing. I have a T30 torx extended bit so I am squarely on the bolt head and for the life of me I can't loosen any of the bolts. I've tried with a screwdriver handle and moved to a ratchet. I've slipped on one and rounded it a bit. I get all my weight on it and I just can't break these free. I tried getting some heat into it but it seems to have made no difference. I've done this job once before on a different F35 trans and I don't recall having this issue before. Any tips on removing these?
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Old Sep 28, 2020 | 01:43 PM
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PB blaster for a few days.
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Old Sep 28, 2020 | 01:50 PM
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I got the welder out to get them
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Old Sep 28, 2020 | 02:23 PM
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Originally Posted by exninja
I got the welder out to get them
You had to weld another bolt onto them?? These things are in the ballpark of 7lb-ft, I know they have tread locker on them, but how are they so tight?! I don't remember them being this tight on a different transmission I did the exact same work on.
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Old Sep 28, 2020 | 03:28 PM
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Originally Posted by NickD
You had to weld another bolt onto them?? These things are in the ballpark of 7lb-ft, I know they have tread locker on them, but how are they so tight?! I don't remember them being this tight on a different transmission I did the exact same work on.
tread locker and easily stripped torx head. I tried welding on a bolt but i got a crappy bolt and ended up using vice grips on a bead of weld to get it off.
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Old Sep 28, 2020 | 06:23 PM
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I just put the torque socket on an impact and sent it. Got lucky and they popped free without issue
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Old Sep 28, 2020 | 07:13 PM
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i got very lucky with mine and managed to strip all 3 heads lmfao i just used a screwdriver and a hammer and dig into the head of the bolt and tap it counter clockwise. the total way to avoid this is to use a impact screwdriver and if she dont turn she need heat or u snap torx bit or round bolt :/
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Old Sep 29, 2020 | 08:13 AM
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Originally Posted by bahoodle
i got very lucky with mine and managed to strip all 3 heads lmfao i just used a screwdriver and a hammer and dig into the head of the bolt and tap it counter clockwise. the total way to avoid this is to use a impact screwdriver and if she dont turn she need heat or u snap torx bit or round bolt :/
I had two bolts that had good heads still. So I figured I'd give it a try. My impact wrench generally takes lug nuts off with little effort. It took quite a bit but one came out. Luckily it's the hardest of the 3 to get to. The other one stripped the head. So I have two left. I'll fiddle around with seeing if I can jam a larger bit into them and get some bite for the impact. Otherwise, this weekend I'll try welding bolts on to the remaining two.
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Old Sep 29, 2020 | 10:36 AM
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You can try to put the bit in and hit it with a rubber mallet or dead blow hammer. You just need to shock/break the grip. If you had an impact, it essentially does the same thing... but that's obviously a little riskier.
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Old Sep 29, 2020 | 03:07 PM
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These things are a life saver. Its a must for torx bolts.

https://www.grainger.com/product/1AT...5Q7YX:20500731
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Old Sep 29, 2020 | 03:10 PM
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Originally Posted by 5-Speed
These things are a life saver. Its a must for torx bolts.

https://www.grainger.com/product/1AT...5Q7YX:20500731
I've been wanting one of those for a while... just not wanting to pay that much for it. Definitely a handy tool.
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Old Sep 29, 2020 | 03:23 PM
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Originally Posted by 5-Speed
These things are a life saver. Its a must for torx bolts.

https://www.grainger.com/product/1AT...5Q7YX:20500731
That is exactly what I should have used. I've been meaning to buy one for years... Apparently, there's a cheap Tekron one on Amazon for $20.
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Old Sep 29, 2020 | 03:30 PM
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Originally Posted by USMCFieldMP
I've been wanting one of those for a while... just not wanting to pay that much for it. Definitely a handy tool.
Originally Posted by NickD
That is exactly what I should have used. I've been meaning to buy one for years... Apparently, there's a cheap Tekron one on Amazon for $20.
There you go USMC. Nick just solved your problem haha. Well worth the $20. Both of you need to go buy one now.
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Old Sep 29, 2020 | 04:28 PM
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This search has brought me to a Craftsman one for $20 and a Pittsburgh (Harbor Freight) one for $10. Not sure why I never found them in my previous searches.

CRAFTSMAN Hand Impact Driver CMMT14104
My local Lowe's has them in-stock (bonus: I get a 10% veteran discount at Lowe's).
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Old Oct 4, 2020 | 07:53 PM
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So I ended up notching the bolt heads with an angle grinder, then I used the hand impact with a flathead bit on it and I got them both out without too much difficulty. Thanks for all the advice everyone!
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Old Oct 4, 2020 | 08:02 PM
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i didnt look at this thread for a few days but holyy **** i didnt mean to hit it wit a impact wrench haha i meant wit a impact driver like the one they linked..... omg dude ur gonna have to do wat i said wit the screwdriver and just dig into the bolt haha editing cuz i didnt read that u got them out but u basically did my method lol
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Old Oct 14, 2020 | 08:08 PM
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Anyone know the bolts needed or used? I wanna grab some replacement bolts for the clutch swap
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Old Oct 15, 2020 | 02:30 PM
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Originally Posted by Keith-SS
Anyone know the bolts needed or used? I wanna grab some replacement bolts for the clutch swap
The bolts are GM part number 90541173B. A number of online stores sell them as well as your local dealer. I picked mine up here:

https://www.thatgmpartsguy.com/p-mu3...olts-90541173b

You have to order 3 as they come individually wrapped.
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Old Oct 15, 2020 | 02:41 PM
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I'll try to pull one of mine and measure it. The last TOB change that I did, I didn't use the stock bolts (because they strip out easily), but instead opted for stainless socket cap screws, which you can grab at any Lowe's/Home Depot - usually for less than the cost of 1 bolt from GM. I want to say they were something like M6-1.00 x 15... but don't trust that just yet.
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Old Oct 15, 2020 | 02:45 PM
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Originally Posted by USMCFieldMP
I'll try to pull one of mine and measure it. The last TOB change that I did, I didn't use the stock bolts (because they strip out easily), but instead opted for stainless socket cap screws, which you can grab at any Lowe's/Home Depot - usually for less than the cost of 1 bolt from GM. I want to say they were something like M6-1.00 x 15... but don't trust that just yet.
Why do you speculate that they used female torx bolts for these if they can so easily be stripped? I would have imagined a standard hex bolt head or a male torx head would have both been better. Perhaps tooling during manufacturing for installing the TOB?
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Old Oct 15, 2020 | 03:15 PM
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Originally Posted by NickD
Why do you speculate that they used female torx bolts for these if they can so easily be stripped? I would have imagined a standard hex bolt head or a male torx head would have both been better. Perhaps tooling during manufacturing for installing the TOB?
My guess is that they used a soft metal so that if they're installed wrong (cross-threaded), it's the bolt that fails; but that's entirely just a guess. I wondered the same thing with the special blue bolts that they used for the S/C pulley in the GM Stage 2 kits for LSJ's... those bolts had a special anti-tamper head and would strip out SUPER easily. At least in that case, the reasoning is so it's easier to know when to deny warranty because of modification.
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