2.2L L61 Performance Tech 16 valve 145 hp EcoTec with 155 lb-ft of torque

As i need more posts, here is my N/A build !

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Old Nov 19, 2008 | 05:14 AM
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As i need more posts, here is my N/A build !

Well, looks like it should be a good idea to put some pics of my build here, so here we go !


Take some parts !

A 2.4 manifold + TB


Some 10:1 .020 overbore Wiseco's



Some Eagle rods



Some LSJ stock injectors


A lighter steel flywheel


A Schrick camshaft kit (billet cams with 12mm valve lift, titanium retainers, dual springs...)


Some valves from SiValves


Take the engine off



The internals too




Polish and deburr the pistons


Polish the crank where needed


Port and polish the head (process not finished on those pics)




Make some calculations



Cut useless things



Get some custom made DLC pins especially for your application
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Old Nov 19, 2008 | 05:29 AM
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Have fun with the balance shafts bearings




Put this all in a good washing machine




Start the reassembly







The trigger wheel for the standalone
















And the very first start on youtube


What is not pictured :
The head is skimmed 1.4 mm, the Sivalves add 0.25 CR by side (so 0.5 int + exh) due to them being less dished than OE items.
We are using a Cometic LSJ .027" head gasket too, so depending of the 'yet not 100% certain' stock head gasket thickness, we are something in between 12 and 12.4:1 CR.

The last development is this :



Our cars are using a water to oil exchanger from factory and this is a failure from this one.
After some research, our oil pump valve relief piston was stuck in the oil pump cover by.... dozens of small particules of the oil pump gears
Looks like the hardened gears from GM racing are here for a reason
While changing these, we are lowering a bit the oil pressure too, as the stock 8.5 bar are a bit too much for an high perf N/A application, it steals some HP and is uneeded when you use some very good competition oil. So targeted oil pressure is 6 bar at max rpm (8000 rpm)


Soon to be sorted,

And just to anticipate any incoming question :

No the map is not final and the car has not been dynoed with a very good map yet
Reason : I am waiting for the third, corrected version on my specially made 4/2/1 exhaust manifold + line, the previous one were leaking so impossible to use to map the ECU...

At least they look fine :

Last edited by alanoo; Nov 19, 2008 at 05:33 AM. Reason: Automerged Doublepost
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Old Nov 19, 2008 | 06:17 AM
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thats awesome!
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Old Nov 19, 2008 | 07:00 AM
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Awesome build thread
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Old Nov 19, 2008 | 07:01 AM
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wow, looks like a great build
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Old Nov 19, 2008 | 07:09 AM
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Holy cow, i thought it was going to be another "hey look i got sum boltons" kinda thread

can't wait to see it
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Old Nov 19, 2008 | 07:10 AM
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ok this is now ur official build thread lol, subscribing.
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Old Nov 19, 2008 | 07:11 AM
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that was freakin sweet..... and all i can see are the pics...lol.

forgive me, i'm at work and can't see the vid, so i can't tell from the pics and you have this post in the 2.2L section. what kind of car is that? That last picture (with the leak) looks like the back end of Caddy XLR, but that's not it either. The first couple pics show this to be a mid-engine car.
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Old Nov 19, 2008 | 07:12 AM
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In the vid most of the exterior is off of the car
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Old Nov 19, 2008 | 07:13 AM
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Originally Posted by roadrage06
that was freakin sweet..... and all i can see are the pics...lol.

forgive me, i'm at work and can't see the vid, so i can't tell from the pics and you have this post in the 2.2L section. what kind of car is that? That last picture (with the leak) looks like the back end of Caddy XLR, but that's not it either. The first couple pics show this to be a mid-engine car.
opel speedster
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Old Nov 19, 2008 | 07:15 AM
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Originally Posted by brickerenator
In the vid most of the exterior is off of the car
dangit, so no one else knows either...lol?

I just wanna google a pic of what he's actually building here.

Originally Posted by originaladrian
opel speedster
EDIT: thanks

Last edited by roadrage06; Nov 19, 2008 at 07:15 AM. Reason: Automerged Doublepost
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Old Nov 19, 2008 | 07:17 AM
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Originally Posted by roadrage06
dangit, so no one else knows either...lol?

I just wanna google a pic of what he's actually building here.



EDIT: thanks



sexy car eh
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Old Nov 19, 2008 | 07:19 AM
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^^very, definitely will be looking forward to pics and vids of this put back together and dyno'd!!
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Old Nov 19, 2008 | 07:22 AM
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its like a cross between a saturn sky and the cadi XLR
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Old Nov 19, 2008 | 07:27 AM
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i'm a die-hard car enthusiast, so........not that I mind at all!!!!! But why is he on here with it? Does he own a cobalt as well or do they use the same basic engine......educate me.
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Old Nov 19, 2008 | 07:30 AM
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Originally Posted by roadrage06
i'm a die-hard car enthusiast, so........not that I mind at all!!!!! But why is he on here with it? Does he own a cobalt as well or do they use the same basic engine......educate me.
thats an ECOtec
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Old Nov 19, 2008 | 07:33 AM
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Originally Posted by originaladrian
thats an ECOtec
no ****?...did not know that. how come other contries always get the cooler versions of cars?

Australia gets holden (although pontiac has started to bring some of those designs here with the G8 GT). Europe gets this awesome thing. Where's our mid-engine?
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Old Nov 19, 2008 | 07:38 AM
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Originally Posted by roadrage06
no ****?...did not know that. how come other contries always get the cooler versions of cars?

Australia gets holden (although pontiac has started to bring some of those designs here with the G8 GT). Europe gets this awesome thing. Where's our mid-engine?
LOL, hence why GM is losing money. Sometimes I wonder if they ask people what they want. I think their employees live in their own little world and design what they are told to design by superiors.
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Old Nov 19, 2008 | 07:47 AM
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Originally Posted by umrdyldo
LOL, hence why GM is losing money. Sometimes I wonder if they ask people what they want. I think their employees live in their own little world and design what they are told to design by superiors.
ditto. can't think of any good examples, but some of the things they've done have been a double-take moment. "Wa-wa-what?"
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Old Nov 19, 2008 | 07:55 AM
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Originally Posted by originaladrian
its like a cross between a saturn sky and the cadi XLR

In fact, it is a Lotus Elise chassis with a different body and an Ecotec engine
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Old Nov 19, 2008 | 08:01 AM
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Originally Posted by alanoo
In fact, it is a Lotus Elise chassis with a different body and an Ecotec engine
Cooky. You learn something new every day.

hey, nice car man. be sure to get some post production pics and some dyno's up as soon as possible, i'm sure I speak for everone when I say this build is very intriuging.

gotta love wikipedia...lol

http://en.wikipedia.org/wiki/Opel_Speedster

Last edited by roadrage06; Nov 19, 2008 at 08:01 AM. Reason: Automerged Doublepost
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Old Nov 19, 2008 | 08:23 AM
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so what are you pushing to the wheel after all of this?
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Old Nov 19, 2008 | 08:25 AM
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what are ur plans for this car?
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Old Nov 19, 2008 | 08:30 AM
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Originally Posted by StrongIslandBalter
so what are you pushing to the wheel after all of this?
i believe he said it hadn't been dynoed yet
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Old Nov 19, 2008 | 08:33 AM
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Originally Posted by originaladrian
what are ur plans for this car?
ditto. it's rear wheel drive too! so we have to ask, what are your plans. 1/4 mile, autocross, or show car

Originally Posted by brickerenator
i believe he said it hadn't been dynoed yet
nope.
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