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The last pc rocker cover

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Old 08-28-2013, 08:26 AM
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The last pc rocker cover

Under our current program we prepare LNF, LSJ and LE5 etc roccker covers for 110 to 175 exchange depending on color and cover.

We have prepped our last LNF cover for Justin, and JapEtr's LSJ cover is in the oven. After that we wont offer this service anymore.

Just as the Brembo PC exchange program failed due to the cost of prep and the condition of cores, the rocker cover deal is going the same way.

Its possible to pc covers cheaply. But the risk, as we have seen in some return cores, is a pc vendor putting to much heat on the cover and melting the seperators. Further, there is always the potential of media blast residue falling into the oil seperator biscuits in the cover and therefore potential for engine damage.

Its taking me an average of three hours to chase threads, polish logos and clean covers after PC, and thats inspite of bolting the covers to a slave cylinder head, for both prep and pc. That makes the whole process awkward as well, the assembly weighs over a 100 pounds that has to be moved, prepped coated and hung in the oven.

If we dont take care of the covers the way we do, then there is a risk that the crap in the cover will go in your motor and blow it up. There are vendors who will pc covers cheaply I strongly suspect that one engine blow up was assisted by a cover with melted seperators.
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A typical automotive paint job on a cover can cost as much as 300.00

That said, thanks to all our customers who have had covers pc'd by us. We just would prefer in future, if you want this done, that you go somewhere else to get them coated . Good luck in your quest.
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prepped for PCV upgrade with threaded port:
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We will still PC inlet manifolds; textured black is a favorite practical coating.

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Polishing is possible; less possibility of grit to get inside and no heat to risk the seperator biscuits. This polished Redline of mine is very well done, but it takes a lot of time and the upkeep will drive you completely out of your mind; clear coating the polished finish will dull the result...

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Back in 2005 the Time Attack Cobalt had a polished TVS M62 the final engine install had a black PC block. We have done some blocks here PC its not a job I care to do and the risk of dirt and grit is so great its not worth considering in my opinion

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Last edited by Powell Race Parts; 08-28-2013 at 08:57 PM.
Old 08-28-2013, 08:35 AM
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Well that's a bummer, but understandable and there is valuable information for those thinking about getting powder coating done.
Old 08-28-2013, 08:39 AM
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Good info, I'm sure that doesnt even cross peoples minds when considering powder coat. Those are some pretty pieces btw.
Old 08-28-2013, 08:51 AM
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Woohoo oven
Old 08-28-2013, 09:05 AM
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Originally Posted by JapEatr
Woohoo oven
You are the last. and finding the PC coating you want is a proper PITA lol
Old 08-28-2013, 09:30 AM
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John, nothing you do for me is ever easy
Old 08-28-2013, 09:36 AM
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So this is for valve cover? When getting it pc you can melt stuff?
Old 08-28-2013, 10:54 AM
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Old 08-28-2013, 11:11 AM
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Originally Posted by Twoozofjuice
So this is for valve cover? When getting it pc you can melt stuff?
Nominal oven temp for PC is 300-400 deg Fahrenheit. Oil temperature can be tolerated to 300 degrees CELSIUS. 572 f. Iif a less than stellar PC person uses a home oven and does not have a reliable calibrated temp controller bad things can happen. This melted cover the problem was found out the hard way lol
Old 08-28-2013, 11:25 AM
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how the hell did you do the direct port nitrous on the manifold. with the TVS and wet shot it would be a spiders nest
Old 08-28-2013, 11:35 AM
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Originally Posted by Powell Race Parts
Nominal oven temp for PC is 300-400 deg Fahrenheit. Oil temperature can be tolerated to 300 degrees CELSIUS. 572 f. Iif a less than stellar PC person uses a home oven and does not have a reliable calibrated temp controller bad things can happen. This melted cover the problem was found out the hard way lol
Any way to tell if something went bad during pc? Lol. Getting some stuff pc this weekend
Old 08-28-2013, 01:14 PM
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You should change the last customer to my name and pc my brembos and le5 cover.
Old 08-28-2013, 05:36 PM
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heres a pic of the last unicorn from PRS



John hit up Harrop out of Aus to get the color PC they use
Old 08-28-2013, 08:51 PM
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Originally Posted by Twoozofjuice
Any way to tell if something went bad during pc? Lol. Getting some stuff pc this weekend
the problem is, you take the mezzanine cover off you cant put it back on. use a borescope to peak at it?
please understand, we will pc rocker covers and brake stuff for folks but not at the prices we were charging. We cant do it. it would be cheaper for me to pay you folks 200 dollars NOT to do it. lol.


DONT ASK! LOL
Old 08-28-2013, 08:53 PM
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Originally Posted by JapEatr
how the hell did you do the direct port nitrous on the manifold. with the TVS and wet shot it would be a spiders nest
Good catch.
a guy called Visser who worked for Harold Martin did it. A genius. Went to work for Lotus last time I heard. Very smart guy.
Old 08-28-2013, 09:00 PM
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So you know, tomorrow it will take about an hour or so more, to chase the threads in the Japetr cover, then degrease and soak in water then pressure water feed through the seperators, to make sure there is no residue that got in there. This washing is a process we do BEFORE we media blast and coat. We seal the cover off to make sure crap doesnt get in, then we wash it again as described to make 100% sure, and then use compressed air to dry it off then ( in summer) sit in the sun, in winter light heat in the oven. Tehn package and shop. I get tired just writing about it....
Old 08-28-2013, 09:31 PM
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Has it been cleared yet?

Hydrodip?
Old 08-28-2013, 09:37 PM
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Originally Posted by JapEatr
Has it been cleared yet?

Hydrodip?
its a two stage process. base coat then clear after the first coat is baked then re baked.
now its final cleaning
Old 08-28-2013, 11:37 PM
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Ok awesome!
Old 08-29-2013, 12:03 AM
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That stinks, I ws wanting get my cover PC'd some day. I can't blame you at all though, you have way more time and prep into the covers than what you charge in order to do it right. I guess there is always rattle can
Old 08-29-2013, 12:29 AM
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So then I'll ask what the new price would be for the Brembos and LE5 cover?
Old 08-29-2013, 12:32 AM
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Nooooo! That sucks, I was really to order one. I guess it's for the best.
Old 08-29-2013, 02:22 AM
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thank you for your honesty and re assuring me not to get anything pc'd besides wheels.
do not want an engine blown up for a paint job.
Old 08-29-2013, 08:35 AM
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Originally Posted by andrewcarr1993
So then I'll ask what the new price would be for the Brembos and LE5 cover?
contact gloria@powellraceparts.com. we may have an LE5 core. Price will be what it is...
Old 08-30-2013, 01:52 PM
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Originally Posted by Twoozofjuice
So this is for valve cover? When getting it pc you can melt stuff?
Yes


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