Fixing front end damage.
Fixing front end damage.
I'm going to try to be as detailed as possible, include pictures and updates as I go along. A bit of a back story behind what happened. There is an S curve with no lights out near my house. One night a couple weeks ago, it was very cold, and a water main broke. It flooded the road and then froze. There was a solid sheet of ice across all 4 lanes. I slid across the road and hit a pole with the front end of my baby. Insurance totaled it, but I kept it to turn it into a project car. These things are just too fun to drive :P. Any suggestions or advice is welcome, to include where I can find parts.
It start off in the repairs, I know I need new headlights on both sides, full front bumper, and fog lights. I have already removed them.

I then removed the front impact beam to get a closer look at what needs to be done.
http://i251.photobucket.com/albums/g...psf48b544b.jpg
From what I can tell, all 3 of the condenser, intercooler, and radiator are going to need to be replaced.
It start off in the repairs, I know I need new headlights on both sides, full front bumper, and fog lights. I have already removed them.

I then removed the front impact beam to get a closer look at what needs to be done.
http://i251.photobucket.com/albums/g...psf48b544b.jpg
From what I can tell, all 3 of the condenser, intercooler, and radiator are going to need to be replaced.
I have removed almost everything damaged from the front minus the air conditioner. I'd rather not open that thing up until I can find out if it's empty or not.

Both of the crash bumper brackets are bent in on the inside. It's not that bad, but if you have an idea on how to replace them, I'm all ears.

Both of the crash bumper brackets are bent in on the inside. It's not that bad, but if you have an idea on how to replace them, I'm all ears.
Any suggestions on replacement parts? I want to play around with this a bit, so I'm looking to go stage 2 in the future. I figure I can plan that way and not have to buy twice. Looks like I'll need the following:
Radiator fan
Radiator
Intercooler
A/C exchange
I already have an idea on what I want to do with the rest of the parts which are just body parts.
Radiator fan
Radiator
Intercooler
A/C exchange
I already have an idea on what I want to do with the rest of the parts which are just body parts.
Thanks, I'll send them a PM.
I'd rather keep the A/C as I like cold air. I think I'm going to go with OEM on the fan, body, and such, but I'm going to upgrade the radiator and intercooler to the ZZP stuff, just haven't figured out which ones I want to go with.
I'd rather keep the A/C as I like cold air. I think I'm going to go with OEM on the fan, body, and such, but I'm going to upgrade the radiator and intercooler to the ZZP stuff, just haven't figured out which ones I want to go with.
Can get just about anything from Keystone and LKQ. Impact bar brackets are weld on replacement but sometimes GM makes bolt on replacements. I'd be concerned about the rails being tweaked but you can't eyeball that and if you can that's not good.
Agreed^ I just wrapped a chain in the bolt holes and tied it to a tree and pulled them out as best as I could. It worked fine.
Just to update, I have several parts coming this week and time to work on it this weekend. I'll post pics as I go because who knows, it might help someone down the road. Is there any way to find out if there is any pressure left in the A/C system so I can take the condenser off?
New Bumper Absorber Front Chevy Chevrolet Cobalt G5 2010 GM1070237 15214862 | eBay
But I am looking for a new front bumper yes. I'll post pics later after I get some more work done, but it's coming along.
Parts I'm still looking for:
-Front bumper with all the extra parts
-Headlights, prefer halos, chrome or non-smoke black
-Fog lights, just need one, they lost one of them
-Lower left control arm
-Heat Exchange, prolly going with a ZZP Stage 3
Last edited by Tony Luckert; Mar 8, 2014 at 09:35 PM. Reason: Added wanted parts
Update with work I did this weekend:
I got the old crash bar brackets off, re-aligned the new ones using a bunch of measuring, a few clamps, and some magnetic lasers. New fans, Mishimoto radiator, and a new A/C condenser (it came black like that, the pick was aluminum). The old condenser is still attached because I am pretty sure that the A/C is still pressurized.


The styrofoam absorber for the front also came in white, so I spray painted that black. I doubt it will show, but I already had the paint for another project.

I'm going to have to wait for more parts now. I have a hood coming in later this week.
Last edited by Tony Luckert; Mar 9, 2014 at 06:20 AM.


