Problems/Service/Maintenance Do you have problems with your new 2.0, 2.2, or 2.4L? What kind of service did you have done?

Timing Failure at 65K.....

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Old 09-21-2013, 08:50 AM
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Unhappy Timing Failure at 65K.....

On Monday I was driving my 50 mile commute home from work. I was low on fuel at the time but, I knew I could make it home. About 5 miles from home the tachometer started hiccupping about 300 rpm. At the time I thought it was from being low on fuel. No unusual lights or anything (except for the low fuel light of course). I got home and shut the car off. Being afraid I was so low on gas the car would not restart, I went down to the barn to get the 5 gallon gas can and took another vehicle in to the nearest town (10 miles away) to get gas. When I returned, I put the 5 gallons in the car and ate dinner.

The next morning, I went to start the car and it cranked but didn’t even try to start. Over the next 2 days, in my spare time, I tested for fuel pressure and spark on all cylinders. It had both. On Thursday, out of ideas, I had it towed to the dealership.

On Friday, I got a call from the service advisor……….

There was no compression on ANY of the cylinders. They checked the timing and it was off. They called it “timing system component failure.” As most of you know the 2.2L (L61) is an interference engine. Meaning that if there is a “timing system component failure,” the valves decide that want to get intimate with the pistons.

Has anyone ever heard of this happening to a 2.2L with only 65K? I keep up on my maintenance religiously. Please share your thoughts.

UPDATE: The timing tensioner failed. The timing chain jumped and bent the valves. Lower end of engine is ok. Upper end of engine being rebuilt.

Last edited by jlong3382; 09-25-2013 at 11:53 AM.
Old 09-21-2013, 08:52 AM
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Did the tensioner just crap out on you? Are you a stock L61? I drove the crap outta my old L61 and traded it in at 93k no issues at all
Old 09-21-2013, 09:19 AM
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I'm creeping on 62k and don't have any issues. Routine maintenance always done. If you're stock, I don't know what would cause it other than a chain or guide.
Old 09-21-2013, 09:25 AM
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Originally Posted by jlong3382
On Monday I was driving my 50 mile commute home from work. I was low on fuel at the time but, I knew I could make it home. About 5 miles from home the tachometer started hiccupping about 300 rpm. At the time I thought it was from being low on fuel. No unusual lights or anything (except for the low fuel light of course). I got home and shut the car off. Being afraid I was so low on gas the car would not restart, I went down to the barn to get the 5 gallon gas can and took another vehicle in to the nearest town (10 miles away) to get gas. When I returned, I put the 5 gallons in the car and ate dinner.

The next morning, I went to start the car and it cranked but didn’t even try to start. Over the next 2 days, in my spare time, I tested for fuel pressure and spark on all cylinders. It had both. On Thursday, out of ideas, I had it towed to the dealership.

On Friday, I got a call from the service advisor……….

There was no compression on ANY of the cylinders. They checked the timing and it was off. They called it “timing system component failure.” As most of you know the 2.2L (L61) is an interference engine. Meaning that if there is a “timing system component failure,” the valves decide that want to get intimate with the pistons.

Has anyone ever heard of this happening to a 2.2L with only 65K? I keep up on my maintenance religiously. Please share your thoughts.
Hopefully you still have powertrain warranty! Otherwise, i smell an engine build!
Old 09-21-2013, 09:34 AM
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I bought a couple engines that the black guide failed up on top causing various problems including bent valves
Old 09-21-2013, 10:28 AM
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Where you at in Indiana?? I'm in southbend. Does not sound good for sure
Old 09-21-2013, 11:37 AM
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Originally Posted by ECaulk
Did the tensioner just crap out on you? Are you a stock L61? I drove the crap outta my old L61 and traded it in at 93k no issues at all
It's got an intake, full exhaust, and a tune. I don't know what exactly failed yet, they're still taking it apart.

Originally Posted by Slowbalt2000
Hopefully you still have powertrain warranty! Otherwise, i smell an engine build!
Powertrain warranty ran out in January.

Last edited by jlong3382; 09-21-2013 at 11:42 AM. Reason: Automerged Doublepost
Old 09-21-2013, 05:35 PM
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This doesnt sound right. You should hear when valves hit pistons. Also if the car cranked just fine then it just seem right.

Pull the valve cover yourself and look.
Old 09-21-2013, 10:03 PM
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Doesnt add up it ran when shut off... So when did it go boom then because you would hear it make unusual noises
Old 09-23-2013, 09:32 PM
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Originally Posted by nhanson
This doesnt sound right. You should hear when valves hit pistons. Also if the car cranked just fine then it just seem right.

Pull the valve cover yourself and look.
That's what I thought. The engine did crank more quickly than normal. They're still taking things apart. I've been doing business with this dealership for years and they've never cheated me.
Old 09-23-2013, 09:59 PM
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Originally Posted by 574
Where you at in Indiana?? I'm in southbend. Does not sound good for sure
..
Old 09-24-2013, 08:42 AM
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Originally Posted by 574
Where you at in Indiana?? I'm in southbend. Does not sound good for sure
I'm about 10 miles SW of Bluffton.
Old 09-24-2013, 08:43 AM
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Originally Posted by jlong3382

I'm about 10 miles SW of Bluffton.
Like poneto / liberty center area?
Old 09-24-2013, 09:01 AM
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Originally Posted by armcclure
Like poneto / liberty center area?
Further than that. I'm in the boot of Wells county.
Old 09-24-2013, 11:10 AM
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Ahh jackson township. Mcnatt/dillman? I grew up just east of SW. Graduated 07. Always hung out over in jackson though with coco.
Old 09-24-2013, 03:52 PM
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Originally Posted by silvercharged
Doesnt add up it ran when shut off... So when did it go boom then because you would hear it make unusual noises
Most times when a timming chain component fails it does it on start up. That's a very stressful time on the engine. Sounds like maybe a guide or the tensioner failed and may have jumped a tooth when it was running, or became loose enough to make the timing stumble, when he went to start it is when it probably jumped time and bent the valves.

I at 110K, I updated my timing chain tensioner around 60k. Let us know what failed. I'd like to know.
Old 09-24-2013, 08:44 PM
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Originally Posted by BLKLS
Most times when a timming chain component fails it does it on start up. That's a very stressful time on the engine. Sounds like maybe a guide or the tensioner failed and may have jumped a tooth when it was running, or became loose enough to make the timing stumble, when he went to start it is when it probably jumped time and bent the valves.

I at 110K, I updated my timing chain tensioner around 60k. Let us know what failed. I'd like to know.
That's interesting to know. I'll keep you updated.
Old 09-25-2013, 11:51 AM
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Updated.
Old 09-25-2013, 12:10 PM
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Originally Posted by jlong3382
Updated.
Damn, well good luck. Build her strong
Old 09-26-2013, 08:56 AM
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The dealership the car is at is rebuilding it but, they are using the redesigned timing tensioner.
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