Problems/Service/Maintenance Do you have problems with your new 2.0, 2.2, or 2.4L? What kind of service did you have done?

zzp intake install questions

Thread Tools
 
Search this Thread
 
Old Feb 13, 2012 | 07:46 PM
  #1  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
zzp intake install questions

Can anybody fill me in on any snags i might run into while instaling this intake, and the best way to install? I currently have a k&n typhoon intake with holes from the pcm rubbing it. Please help the intake will be here in the morning.
Reply
Old Feb 13, 2012 | 07:51 PM
  #2  
duffman11's Avatar
Senior Member
iTrader: (2)
 
Joined: 06-26-11
Posts: 939
Likes: 0
From: Frederick MD
Depends on how you want to install it! You could go take out the headlight and the front bumper!
Reply
Old Feb 13, 2012 | 07:56 PM
  #3  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
taking the front bumper off seems excessive haha
Reply
Old Feb 13, 2012 | 08:03 PM
  #4  
TStone's Avatar
Senior Member
iTrader: (2)
 
Joined: 02-21-11
Posts: 3,307
Likes: 7
From: Dayton, Ohio
I took my bumper off.. didn't touch the headlight.... I remember somewhere I had to drill a hole to mount something, I don't even remember, but I didn't do that..... My intake is just hanging on by the coupler.. not safe, but whatever, it has worked this far.. Other then that, it's pretty straight forward..
Reply
Old Feb 13, 2012 | 08:21 PM
  #5  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
Originally Posted by TStone
I took my bumper off.. didn't touch the headlight.... I remember somewhere I had to drill a hole to mount something, I don't even remember, but I didn't do that..... My intake is just hanging on by the coupler.. not safe, but whatever, it has worked this far.. Other then that, it's pretty straight forward..
Its such a tight fit i doubt it will matter if i ue that bolt. But my k&n one has a bolt holding i down. Hopefully its the same.
Reply
Old Feb 13, 2012 | 11:07 PM
  #6  
YelCal7's Avatar
Senior Member
iTrader: (1)
 
Joined: 12-07-11
Posts: 2,372
Likes: 3
From: Moon
I took off my Headlight, Headlight Bracket, and under front fender plastic wheel wall off and put in my ZZP CAI from under to the top. It's PITA! And It's tight fit. If I were you, I would put on coupler on throttle body first cause by the time ZZP CAI come up then mate to coupler. You will have VERY little room to wiggle it around to get that ZZP CAI into that coupler. Then drill a hole under Headlight Bracket. It will show you where in intruction sheet. Goodluck!
Reply
Old Feb 13, 2012 | 11:12 PM
  #7  
YelCal7's Avatar
Senior Member
iTrader: (1)
 
Joined: 12-07-11
Posts: 2,372
Likes: 3
From: Moon
Oh, And that if you get ZZP CAI with K&N Air Filter don't get their K&N Air Filter cause it don't fit at all. It's too big. Get K&N Universal 3 inches Air Intake. You can get it off at Autozone, and Advance Auto. It's tricky at first cause it kept slipping off cause preoil on the filter. You have to get that preoil off only on the top of the K&N air filter coupler that attach to. Get that preoil off with rag to dry. Make sure they are dry then put it on, it's pretty hard to get it on but they will hold.
Reply
Old Feb 13, 2012 | 11:24 PM
  #8  
nhanson's Avatar
Senior Member
iTrader: (1)
 
Joined: 05-07-08
Posts: 6,417
Likes: 2
From: Minnesota
ZZP says to remove bumper in their directions
Reply
Old Feb 13, 2012 | 11:31 PM
  #9  
YelCal7's Avatar
Senior Member
iTrader: (1)
 
Joined: 12-07-11
Posts: 2,372
Likes: 3
From: Moon
Yeah, I know. But I didn't, I go under the car to the top. Got it done half an hour with somebody from the top hold ZZP CAI from the top then I get up from the top and I hold in between where headlight are and the top where the hole that ZZP CAI come in. I got it wiggle way through and got it. Didn't took the bumper off.
Reply
Old Feb 13, 2012 | 11:43 PM
  #10  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
i have to drill in the headlight bracket???? why
Reply
Old Feb 14, 2012 | 12:00 AM
  #11  
Bluelightning's Avatar
Got Bewst?
iTrader: (8)
 
Joined: 03-16-10
Posts: 10,948
Likes: 33
From: Winnipeg, Manitoba
Originally Posted by nismopowerdqg
i have to drill in the headlight bracket???? why
Just 1 hole to hold the CAI bracket. I put mine on without taking the bumper off also. It was stupid tight fit though.
Reply
Old Feb 14, 2012 | 02:11 AM
  #12  
G11's Avatar
G11
Senior Member
iTrader: (11)
 
Joined: 12-21-09
Posts: 1,950
Likes: 0
From: Kaysville UT
Just take your headlight out and the bracket...I installed mine just fine that way...minimal tools too
Reply
Old Feb 14, 2012 | 09:16 AM
  #13  
06blackss-sc's Avatar
New Member
 
Joined: 12-15-09
Posts: 8
Likes: 0
From: saskatoon,canada
i have the same intake and i love it. it was a little bit trickey to get the pipe and the coupler to sit right but all i did was take the headlight out and the headlight bracket. there is no need to remove the bumber. just remember to go slow and take your time. i had no instructions with mine and my filter fits nice and snug from zzp. it mounts facing the fog light more too so the water doesn't realy get to it. allround a great intake to buy. good luck with the install
Reply
Old Feb 14, 2012 | 12:15 PM
  #14  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
thanks for the help. the intake should be here today!
Reply
Old Feb 14, 2012 | 01:54 PM
  #15  
wwalker85's Avatar
New Member
 
Joined: 11-08-10
Posts: 50
Likes: 0
From: Pittsburgh PA
It is a tight fit but wasn't too bad to install. I just put mine on 2 weeks ago. Just take out the headlight to drill your hole for the bracket (the headlight is easy as hell to get out). The K&N filter that came with mine fit perfectly (Just remember to wipe off any excess oil off the filter).

Have had no CEL's or issues since installed.
Reply
Old Feb 14, 2012 | 03:24 PM
  #16  
YelCal7's Avatar
Senior Member
iTrader: (1)
 
Joined: 12-07-11
Posts: 2,372
Likes: 3
From: Moon
Originally Posted by wwalker85
It is a tight fit but wasn't too bad to install. I just put mine on 2 weeks ago. Just take out the headlight to drill your hole for the bracket (the headlight is easy as hell to get out). The K&N filter that came with mine fit perfectly (Just remember to wipe off any excess oil off the filter).

Have had no CEL's or issues since installed.
HUM? That's strange your fit perfect while mine don't. Oh Well, At least I got it hook up.
Reply
Old Feb 14, 2012 | 04:41 PM
  #17  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
Got mine put on and its a tiiiiight fit. I dont seemuch of a change besides my powerband being smoother. It was. Tricky bitch but i didnt use the support barket bc it was such a snug fit.
Reply
Old Feb 14, 2012 | 08:04 PM
  #18  
YelCal7's Avatar
Senior Member
iTrader: (1)
 
Joined: 12-07-11
Posts: 2,372
Likes: 3
From: Moon
Welcome to our world of ZZP 3 inches CAI! LOL! :-)
Reply
Old Feb 14, 2012 | 10:40 PM
  #19  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
hahaha well i hope i.like it more than the k&n!
Reply
Old Feb 15, 2012 | 12:58 AM
  #20  
beefy's Avatar
New Member
 
Joined: 04-17-10
Posts: 5
Likes: 0
From: mi
If I found this before your install I would of suggested a rag around the whole. Or masking tape to cover the pipe from scraches. Mine got scrached to s€#Ľ*. I didn't get a instruction sheet with mine. Would of been nice if I did. I got a bump in gas mileage with mine. And the awsome whine.
Reply
Old Feb 15, 2012 | 05:17 AM
  #21  
insylem's Avatar
Senior Member
 
Joined: 09-02-09
Posts: 4,210
Likes: 2
From: Wisconsin
Originally Posted by nismopowerdqg
i have to drill in the headlight bracket???? why
I didn't have to drill anything for mine.

Originally Posted by YelCal7
Oh, And that if you get ZZP CAI with K&N Air Filter don't get their K&N Air Filter cause it don't fit at all. It's too big. Get K&N Universal 3 inches Air Intake. You can get it off at Autozone, and Advance Auto. It's tricky at first cause it kept slipping off cause preoil on the filter. You have to get that preoil off only on the top of the K&N air filter coupler that attach to. Get that preoil off with rag to dry. Make sure they are dry then put it on, it's pretty hard to get it on but they will hold.
The K&N filter that came with mine fit no problem.

Last edited by insylem; Feb 15, 2012 at 05:17 AM. Reason: Automerged Doublepost
Reply
Old Feb 15, 2012 | 05:19 AM
  #22  
insylem's Avatar
Senior Member
 
Joined: 09-02-09
Posts: 4,210
Likes: 2
From: Wisconsin
Originally Posted by YelCal7
I took off my Headlight, Headlight Bracket, and under front fender plastic wheel wall off and put in my ZZP CAI from under to the top. It's PITA! And It's tight fit. If I were you, I would put on coupler on throttle body first cause by the time ZZP CAI come up then mate to coupler. You will have VERY little room to wiggle it around to get that ZZP CAI into that coupler. Then drill a hole under Headlight Bracket. It will show you where in intruction sheet. Goodluck!
That's how I did mine... Minus the drilling....
I didnt get instructions with mine though...
I did not have to take the bumper off either

Also don't expect any performance improvments for the ZZP over the K&N

I have the ZZP now, and had the K&N and they both dynoed the same for me anyway

Don't forget to get the K&N Dry charger E-4710DK
Reply
Old Feb 15, 2012 | 10:42 AM
  #23  
nismopowerdqg's Avatar
Thread Starter
New Member
 
Joined: 05-27-11
Posts: 165
Likes: 0
From: Virginia
Luckily mine came with instructions but i didnt drill the hole. I also got lucky i didnt scratch mine up during install. Ill upload pics later
Reply
Old Feb 15, 2012 | 10:48 AM
  #24  
rectorc08's Avatar
Banned
iTrader: (16)
 
Joined: 03-26-09
Posts: 2,110
Likes: 0
From: Ohio
I had my front bumper off before the install so I kept it off during. Also, take the headlight, bracket, and inner fender well off and it'll make it so much easier. Also I never drilled a hole to hold the intake up either. GL
Reply
Old Feb 15, 2012 | 07:17 PM
  #25  
wwalker85's Avatar
New Member
 
Joined: 11-08-10
Posts: 50
Likes: 0
From: Pittsburgh PA
Yeah you don't have to drill the hole for the bracket because its pretty tight. I just did it while I had headlight off and was in that compartment because I Made a little shield out of sheet metal to stop the water from messing up my MAF (had problems when it rains hard)...

As for the fit yeah it was tight as hell.
Reply



All times are GMT -4. The time now is 07:53 PM.