Suspension Springs, Shocks, Brakes

Horrible CLUNK BANG Noise!

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Old Feb 15, 2009 | 11:04 PM
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Horrible CLUNK BANG Noise!

on a 2007 cobalt ss/sc

put eibach sportline springs on the car and it is for sure the rear of the car. car only has 29k miles and if i hit a bump (even a small one) it sounds like metal hitting metal. has anyone had this problem? i've taken the springs out. flipped them around. took the right rear to the left rear and switched them. pulled them out put them back in 3 times so far and still i hit a small bump and CLUNK BANG noise as if metal is hitting metal.


any ideas?

stock exhaust is on the car too

Last edited by Milkey1; Feb 15, 2009 at 11:04 PM. Reason: Automerged Doublepost
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Old Feb 15, 2009 | 11:06 PM
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bump stops maybe?
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Old Feb 15, 2009 | 11:09 PM
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if you open the trunk and push down hard on the car will it still make the sound?
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Old Feb 15, 2009 | 11:13 PM
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no, bump stops are cut properly.

did that and when i opening the trunk and kept pushing all my weight on it and trying to go side to side. nothing no sound or problem. but if i go out my driveway CLUNK BANG. then down the road BANG horrible sound like metal banging vs metal.

not sure what else it could be. happened the day i put them in. with the stock height in the back it was fine.
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Old Feb 15, 2009 | 11:43 PM
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Are you a heavy dude? u might be bottoming them out, lol.
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Old Feb 15, 2009 | 11:51 PM
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you did install the spring seats back in when you reassembled, right?

just trying to eliminate possibilities.
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Old Feb 16, 2009 | 07:52 AM
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yes.
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Old Feb 16, 2009 | 07:54 AM
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you cut the bump stops?

I didn't..... Instructions on mine said not to?

Someone correct me if im wrong
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Old Feb 16, 2009 | 07:58 AM
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what about the shocks? were they both re-installed properly?

if the bump stops are done properly and the spring mounts were reinstalled properly and the shocks are ok... then idk why it would bang with the stock exhaust!

when i did my springs i didn't cut the bump stops cause i didn't want it going lower than the factory set points so that it wouldnt hit my exhaust.
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Old Feb 16, 2009 | 08:26 AM
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weird, I had a full 3" exhaust on my car with it as low as it will possibly go and no noises like that. I'd go over everything again. Check your exhaust hangers, maybe one popped off and the exhaust is hitting hte rear axle
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Old Feb 16, 2009 | 08:58 PM
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the shocks i only took off the bottle bolt then lifted the rear back up and tightened the bolt back in. i did this 3 times. i took everything off and put it back on. switched sides. reversed the springs. eibach logo is up right the way the manual says. idk why it makes this horrible noise.

i plan on jacking up the car then putting jack stands under then jacking up the tire itself and see if or what is hitting to make the noise.

anyone else have any idea's?
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Old Feb 17, 2009 | 01:09 PM
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Originally Posted by recklessactn
you cut the bump stops?

I didn't..... Instructions on mine said not to?

Someone correct me if im wrong
I dont cut bumpstops....thats why yours didnt get cut.

Originally Posted by Milkey1
the shocks i only took off the bottle bolt then lifted the rear back up and tightened the bolt back in. i did this 3 times. i took everything off and put it back on. switched sides. reversed the springs. eibach logo is up right the way the manual says. idk why it makes this horrible noise.

i plan on jacking up the car then putting jack stands under then jacking up the tire itself and see if or what is hitting to make the noise.

anyone else have any idea's?
Make sure you check around your exhaust, if everything really is installed properly thats the most likely cause.

Last edited by Maven; Feb 17, 2009 at 01:09 PM. Reason: Automerged Doublepost
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Old Feb 17, 2009 | 01:15 PM
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Originally Posted by Red2.4SS
what about the shocks? were they both re-installed properly?
yes, if you pulled the rear shocks out, make sure the bolts holding them in are tightened down properly. I didn't torque mine down well enough, and one came loose. Makes a horrible clunk and bang sound every time you hit even the smallest ripple in the pavement.

Originally Posted by Milkey1
the shocks i only took off the bottle bolt then lifted the rear back up and tightened the bolt back in. i did this 3 times. i took everything off and put it back on. switched sides. reversed the springs. eibach logo is up right the way the manual says. idk why it makes this horrible noise.

i plan on jacking up the car then putting jack stands under then jacking up the tire itself and see if or what is hitting to make the noise.

anyone else have any idea's?
leave the car on the ground, or jack it up just enough that there is no tension on the shock. See if either the op or bottom bold is loose. Trust me, i cranked mine down with as much force as i could, and it still backed off.

(maven, i don't have a torque wrench, wasn't an option)

Last edited by ls1fbody; Feb 17, 2009 at 01:15 PM. Reason: Automerged Doublepost
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Old Feb 18, 2009 | 08:56 AM
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so re-torque both bolts on the shock? you think that could be making the BANG CLUNK Noise? sounds like metal hitting metal?
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Old Feb 18, 2009 | 09:06 AM
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Originally Posted by Milkey1
so re-torque both bolts on the shock? you think that could be making the BANG CLUNK Noise? sounds like metal hitting metal?
i know it's been said, but make sure they are both seated properly with the lower and top coil sitting flush, and not at an angle. when doing springs, especially the rear (even more so if you did it by yourself, or your helper was on the same side as you) it's very easy to have one move a little bit while you're doing the other side. also make sure that the little plastic cup that goes into the coil and then sits on the mount is in 100% flat.

if they're installed properly, and everything looks good, like already mentioned it's probably either a bad shock or the exhaust is hitting your torsion beam. not really much else to make any noise back there.
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Old Feb 18, 2009 | 09:11 AM
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My car makes a loud clunk noise going over speed bumps.. Comes from the driver side and only seems to happen when it is cold out
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Old Feb 18, 2009 | 09:14 AM
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Originally Posted by anotherSSSCinPA
My car makes a loud clunk noise going over speed bumps.. Comes from the driver side and only seems to happen when it is cold out
welcome to the world of owning a cobalt!!

i was driving with laloosh last week, he kept saying "damn kev, what was that sound". my response? "It's a cobalt. i don't ask these questions anymore"
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Old Feb 18, 2009 | 09:24 AM
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Originally Posted by Milkey1
so re-torque both bolts on the shock? you think that could be making the BANG CLUNK Noise? sounds like metal hitting metal?
yes, makes a horrible noise like the axle is trying to force itself through the rear floorboards haha. just make sure the bolt is all the way through to the inboard flange.
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Old Feb 18, 2009 | 09:26 AM
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mine does it to but I just chalked it up do being a lowered 4 door on HnR springs
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Old Feb 18, 2009 | 08:19 PM
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so basically i am not the only one with this problem? lol
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Old Feb 18, 2009 | 09:12 PM
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I'll bet it's your exhaust...even though it's stock. Look under the car and see how close it is, if it is an inch or less apart from your crossbeam, that's the problem.
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Old Feb 18, 2009 | 09:20 PM
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does it sound like its coming from the inside on the passenger side by the window somewhere? thats where mine was, dealer fixed it but now its back...
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Old Feb 19, 2009 | 07:43 AM
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idk i think it's the exhaust and guessing the hanger or one of the bolts are hitting something
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Old Feb 19, 2009 | 07:54 AM
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Not sure if your problem was before or after the springs, but;

I had a similar problem on my 2.4 Stock. it started as a light bump and I assumed it was tools in my trunk (used to renovation work). It got louder, so I took it in to the dealer. The day I drove it to the dealer it sounded like the rear suspension was trying to slam through the underbody of the car.

Just checked my service slip it was the trailing arm bolts came loose. They had to replaced them and tourqed everything properly never had a problem since. ( this was almost 2 yrs ago )
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Old Feb 19, 2009 | 02:24 PM
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Mine does that on every pothole i hit..
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