08-10 SS Turbocharged General Discussion Discuss the 2008 - 2009 Chevy Cobalt SS Turbocharged. On sale since the second quarter of 2008.

shift linkage broke 3 times in a row....

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Old 05-22-2010, 08:43 PM
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well it took like 4 hours to find the right way to fix my linkage but it is fixed i driving on the broken linkage and will see if i can nls with my little mod. might help stiffen the new one when i get it.

Originally Posted by 09blacksedan
I just popped my linkage of the ball on the shifter twice at the track today nls from 2nd to 3rd
if u have to replace that plastic thing u have to order a hole shifter. or do what i did and get a cavalier one from the junk yard and mod the plastic to make the new plastic ball joint thing fit.

Last edited by turbo_chevy_cobalt; 05-22-2010 at 08:43 PM. Reason: Automerged Doublepost
Old 05-22-2010, 09:30 PM
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does anybody have the gm bulletin for adjusting the linkage
Old 05-26-2010, 04:40 PM
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ALL DATA 14 bucks will tell you everything about the car and how to do anything and everything you want
Old 05-27-2010, 10:17 PM
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well mine broke on me again so I took i had towed to the dealer and they said they have to order a whole new shifter
Old 05-28-2010, 04:18 PM
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Originally Posted by 09blacksedan
well mine broke on me again so I took i had towed to the dealer and they said they have to order a whole new shifter
Mine just went into the dealership for this problem today. It is the same problem mentioned by others - 2nd, 4th, R. I try to baby my car and don't NLS, so I don't think it is "driver error" either.
Old 05-29-2010, 02:35 PM
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My linkage poped off the ball of the shifter during NLS just last night, poped it back on and already poped off again normal shifting. Im sure the crappy plastic is the reason...
Old 05-29-2010, 07:21 PM
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Originally Posted by fredds-turbaltSS
My linkage poped off the ball of the shifter during NLS just last night, poped it back on and already poped off again normal shifting. Im sure the crappy plastic is the reason...
You can see where you're not helping their argument, right?
Old 05-29-2010, 07:58 PM
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in a way yes, however this is a sports car that comes with a NLS feature stock......it should not pop off from the shifter for any reason...
Old 05-30-2010, 07:36 AM
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09 SS Sedan, 19K miles, no mods. Mine broke one day on the way to work during a NLS from 2nd to 3rd. Entire shifter just went LIMP. Took them nearly 3 weeks to get part and get it installed. They covered a rental the entire time. Since then I've been afraid to NLS.

I'm 44yrs old and I've driven Standards, manual's, Stick-shift, whatever you want to call it, since I was about 10yrs old. Everything from a ****** Jeep, a TON of Honda's (Accords, Preludes, etc..) Audi's, Chevy II, 78 Camaro Z28, Nissan's and I've NEVER broken a shift linkage. All of the aforementioned vehicles were driven just as HARD if not harder than my Cobalt.

Now I see this huge list of people that have had the same problem. Sort of pisses me off. Did some of us get Lemons? The reason for that question is there are also many of you who obviously run the crap out of your cars and don't have the issue.

Does a short-throw shifter help this situation? I also saw solid shifter bushings mentioned somewhere...would they help? I hate having to *****-foot around in a car that's meant to be DRIVEN.
Old 05-31-2010, 12:35 AM
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Originally Posted by Buzz65
09 SS Sedan, 19K miles, no mods. Mine broke one day on the way to work during a NLS from 2nd to 3rd. Entire shifter just went LIMP. Took them nearly 3 weeks to get part and get it installed. They covered a rental the entire time. Since then I've been afraid to NLS.

I'm 44yrs old and I've driven Standards, manual's, Stick-shift, whatever you want to call it, since I was about 10yrs old. Everything from a ****** Jeep, a TON of Honda's (Accords, Preludes, etc..) Audi's, Chevy II, 78 Camaro Z28, Nissan's and I've NEVER broken a shift linkage. All of the aforementioned vehicles were driven just as HARD if not harder than my Cobalt.

Now I see this huge list of people that have had the same problem. Sort of pisses me off. Did some of us get Lemons? The reason for that question is there are also many of you who obviously run the crap out of your cars and don't have the issue.

Does a short-throw shifter help this situation? I also saw solid shifter bushings mentioned somewhere...would they help? I hate having to *****-foot around in a car that's meant to be DRIVEN.
short throw shifter and the solid bushings didn't help me.
Old 05-31-2010, 10:55 AM
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How hard are you shifting?

I use about 2 fingers most of the time and gently move it around.
Old 05-31-2010, 11:10 AM
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Originally Posted by Poppn
today my shift linkage for 2nd 4th and reverse has broken for the third time in a month.

the first time i just figured was a bad part, it was replaced under warranty.

the second time was at the track after i just drove all the way to lebanon. didnt even get one run in, it broke going into second gear.

the third time was pulling out quickly in traffic and shifting into 2nd.


this is ******* rediculous. Today before it broke for the third time, i even adjusted the linkage per instructions from a gm tech. It felt much better going into 2nd under normal driving conditions, but shifting under WOT or a NLS it just busted again.

I think the car is a lemon. the brakes have already been replaced and they are gouging the rotors again. the car only has 10k miles on it.
you broke your shifter at the track and your complaining?
Old 05-31-2010, 11:57 AM
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i wasnt shifting hard at all it was nice and easy like daily driving.
Old 05-31-2010, 08:48 PM
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Originally Posted by metroplex
How hard are you shifting?

I use about 2 fingers most of the time and gently move it around.
I call shenanigans...

Doing this you can achieve a shift in less than 0.7 seconds? (The max amount of time allowed by NLS)
Old 05-31-2010, 09:02 PM
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I've broken mine twice so far, NLSing into 2nd. Someone need to come up with metal or something to replace this cheap ass plastic.
Old 05-31-2010, 10:16 PM
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Originally Posted by Buzz65
I call shenanigans...

Doing this you can achieve a shift in less than 0.7 seconds? (The max amount of time allowed by NLS)
I haven't used the NLS at all.
Old 05-31-2010, 10:26 PM
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+

jk lol
Old 05-31-2010, 10:34 PM
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I NLS every 2-3 shift, I don't NLS 1-2 cause then I would have no traction. I have never broken a linkage in this cobalt or my old one. I have no clue what you guys are doing.
Old 05-31-2010, 11:22 PM
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NLSing from 1st to 2nd.... If your on a track you dont lose traction from 1-2 like on the street
Old 06-01-2010, 10:04 AM
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I would guess that some of the broken linkage issues are a result of people pushing the shifter until it completely stops and/or equating quick to tense muscles with a lot of force. The shifter can be pushed beyond where it actually engages the next gear, so pushing it until it won't go any further may be adding extra stress to the linkage. A quick shift should be relaxed and use about the same amount of force as casual shifts. If slamming the shifter crosses your mind at all when shifting, then you're shifting too hard. You're selecting gears; not punching someone in the face.

I'm not saying this is the reason for all of the linkage issues, but there is without a doubt some people who do shift way too hard.
Old 06-01-2010, 12:23 PM
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Originally Posted by tmharsh
I would guess that some of the broken linkage issues are a result of people pushing the shifter until it completely stops and/or equating quick to tense muscles with a lot of force. The shifter can be pushed beyond where it actually engages the next gear, so pushing it until it won't go any further may be adding extra stress to the linkage. A quick shift should be relaxed and use about the same amount of force as casual shifts. If slamming the shifter crosses your mind at all when shifting, then you're shifting too hard. You're selecting gears; not punching someone in the face.

I'm not saying this is the reason for all of the linkage issues, but there is without a doubt some people who do shift way too hard.
that deff. is why its breaking, however it should have been designed better. Stops on the shifter to prevent pulling to far, metal connectors a lot of solutions. I agree its "driver error" however it shouldnt happen at all
Old 06-01-2010, 10:00 PM
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Originally Posted by fredds-turbaltSS
that deff. is why its breaking, however it should have been designed better. Stops on the shifter to prevent pulling to far, metal connectors a lot of solutions. I agree its "driver error" however it shouldnt happen at all

i never broke my 2001 cavalier and 2003 cavalier 5 speed cables before. i think the cable has to much flex in it and that y it breaks.
Old 06-02-2010, 01:39 AM
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Originally Posted by turbo_chevy_cobalt
i never broke my 2001 cavalier and 2003 cavalier 5 speed cables before. i think the cable has to much flex in it and that y it breaks.
Somehow, I don't think you were driving the cavaliers quite the same way.
Old 06-02-2010, 05:25 AM
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I agree, that it could be driver error... However, I'm 44yrs old and driven stick since I was 10. (Grew up "country") I've beaten the hell out of nearly all the cars/trucks I've owned and never ONCE did this happen to me previously. So, the only variable that's changed is owning a Cobalt. To me that points directly at the Cobalt. It's not like I just got finished with the "How to curl 400 pounds W/one arm" self-help book... If anything, I'm getting older and weaker.

DESIGN FLAW.
Old 06-02-2010, 08:51 AM
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Mine just popped off I took It apart cheap ass plastic!


Quick Reply: shift linkage broke 3 times in a row....



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