2.0L LSJ Performance Tech 205hp Supercharged SS tuner version. 200 lb-ft of torque.

saab mani

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Old 03-06-2009, 01:58 PM
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saab mani

after a quick search i have mixed answers that id like to get sorted out:

1.) it doesnt create equal air to each cylinder
2.)some say it bolts up fine others said it needs something machined on it
3.) the senors and lines are not correct on it

if you got any answers thanks for posting
Old 03-06-2009, 02:00 PM
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what's the question? i'm confused about your post.
Old 03-06-2009, 02:10 PM
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lol im wanting to know if it does or doesnt create equal air to all cylinders
if its 100% bolt on no mods needed to fit the head and last if all sensors will bolt up and with little to no mods
Old 03-06-2009, 02:45 PM
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Should be 100% bolt on, seeing as the 2.0l turbo in the SAAB's use the LSJ head.
whether its a good option, or allows equal air to each cylinder.. I don't know.
Old 03-06-2009, 04:09 PM
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i guess to find out the flow i could spray some n20 in it or something adn see what all comes out of the back
Old 03-06-2009, 04:29 PM
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Originally Posted by Ryze
.....or allows equal air to each cylinder.. I don't know.
What I really wanna know is if the SAAB guys have the infamous problem w/the #4 piston? That would pretty much tell if they have any kind of issues w/"even airflow" I'd imagine.....
Old 03-06-2009, 04:57 PM
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Originally Posted by bikeboyben14
after a quick search i have mixed answers that id like to get sorted out:

1.) it doesnt create equal air to each cylinder
2.)some say it bolts up fine others said it needs something machined on it
3.) the senors and lines are not correct on it

if you got any answers thanks for posting
1) The design is symmetrical and the intake runners are almost equal length. That together lets the same amount of air to go to each cylinder.

2) It does not bolt up directly. For more than one reason. First the head bolts are bigger than the holes in the intake manifold so those need to be reamed out to fit. Or, you could helicoil your head and use smaller head bolts. The bolt pattern is the same though. Second, your throttle body won't mount up to it for 3 reasons. The lsj tb doesn't sit flush so you need a spacer to hold it off of the manifold. The manifold opening is a half inch smaller diameter than the lsj TB so you will want to match those. Finally the holes in the TB will have to be lengthened inwards to match the pattern for the manifold.

3) Your MAP sensor will mount up but you have to take some material out of the hole in the manifold because our map sensor will bottom out. Or, you could hold it up with a couple of washers. There are a few extra vac lines but nothing that can't be plugged.



I know what I'm talking about. I am running a LK9 manifold and I think I'm the only one who has one.
Old 03-06-2009, 05:02 PM
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what kinda solution did you find for the tb but very good response thats what i was looking for i can ream the holes out but the only concern i have is the tb issue
Old 03-06-2009, 05:08 PM
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https://www.cobaltss.net/forums/advanced-performance-modifications-130/how-lk9-manifold-lsj-tb-154439/

^ That's a quick How-To I Made on it. It will show you what i did. If you have any more questions ask.
Old 03-06-2009, 05:16 PM
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great how to!! thanks for the info if i have problems i will be contacting you back
Old 03-06-2009, 08:05 PM
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that is for a lsj TB, the 2.2 bolts up fine, atleast the cavi one i have here, did, all except the last bolt on the top left, but my carsTB fits bc i have a 5 bolt pattern
Old 05-04-2009, 11:05 PM
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so i've got a guy looking for one of these for me for my 2.4. does anyone know if this manifold incorporates the pcv orifice as the stock one does.
Old 05-04-2009, 11:13 PM
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you need to get the LSJ or the LK9 intake manifold gasket and do this to it


and if you have the twist on MAP sensor and not the bolt on one you can do this to hold it in



this is the order from bottom to top

manifold
rubber square
MAP sensor
aluminum bracket

the rubber square piece i got from chopping a 2ply hose, drilled a hole the size of the MAP nipple and pushed it thru, the pressure from the aluminum bracket holds the sensor down, and prevents it from blowing out, and the rubber piece acts like a gasket...11psi so far no problem after numerous WOt pulls
Old 05-04-2009, 11:36 PM
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ok so i get what you did to the gasket. and i'm not sure which type of map sensor i have at the current moment.
Old 05-04-2009, 11:45 PM
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I'm working on installing the SAAB manifold. It will not bolt up to a 2.2 or 2.4 head with just the gasket!! Look at the cylinder head mating surface of the SAAB intake -- there is a depression between the inside intake ports. This depression does not mate up to the 2.2 or 2.4 cylinder head (2.0 head is DIFFERENT here) -- you will have a massive intake leak here if you do not fill in the depression of the SAAB intake on the 2.2 or 2.4 head -- it will work on the 2.0 head.

The 2.4 TB is too big -- just like the LSJ TB -- you have to mod it as shown in Maxim X's how-to thread.

You'll need to either plug or get a reducer for the MAP to work in the hole in the SAAB intake as the current hole is too big also.
Old 05-05-2009, 02:19 AM
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if it fits the LSJ it fits the other engines head, or else the LSJ intake manifold woulnd't bolt to a L61, that manifold bolted to my head just fine, its ap erfectly machines flange, added with the gasket modded like pictured above, it will bolt to th ehead right, and u can still use ur stock MAP in the way i showed above aswell, and it works fine with no leaks as i have proved by running it in my blown L61
Old 05-05-2009, 02:23 AM
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jn2 hes got the mani you sold me
Old 05-05-2009, 03:15 AM
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Ok this manifold was used on 2.2's in the past, cavaliers have bee. Doing it long before we came up with the idea
Old 05-05-2009, 03:36 AM
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yea you tell him that....all the heads are the same...and they have the same bolt pattern...and yes the saab mani will bolt right up to a 2.2

btw i also own a saab 93....just letting you guys know

Last edited by mrsilent13; 05-05-2009 at 03:36 AM. Reason: Automerged Doublepost
Old 05-05-2009, 09:35 AM
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Yes, the bolt pattern is the same. The LSJ manifold doesn't have the SAAB intake's depression between the intake ports either -- the 2.0 LSJ mani is flat in this area. the 2.0 and the 2.2/2.4 head is NOT cast the same between the two inner intake ports. While it is true that the Cavi people started this I haven't read a thread where they are actually driving with it yet.

2.0 LSJ



SAAB Manifold
Old 05-05-2009, 09:41 AM
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lol nice bed set....sorry to thread jack like that
Old 05-05-2009, 09:48 AM
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Here's the REAL DEAL folks


Why the SAAB intake can't be just bolted to a 2.2/2.4 and driven away:
https://www.cobaltss.net/gallery/fil..._education.jpg



The SAAB mani will bolt up to a 2.0 LSJ head without a vacuum leak in this area because the LSJ and SAAB cylinder heads are the same castings.

Educating Cobalt owners one post at a time...
Old 05-05-2009, 09:49 AM
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Originally Posted by bikeboyben14
lol nice bed set....sorry to thread jack like that
Old 05-05-2009, 09:49 AM
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Originally Posted by bikeboyben14
lol nice bed set....sorry to thread jack like that
...seen that somewhere before? I copied and pasted from your post... Just trying to educate the masses
Old 05-05-2009, 10:23 AM
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Aaahhh ok I c what u mean...nothing quicksteel won't fix :p


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