2.2L L61 Performance Tech 16 valve 145 hp EcoTec with 155 lb-ft of torque

Pykie's Turbo Build!

Thread Tools
 
Search this Thread
 
Old 02-19-2009, 10:48 AM
  #1  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
Pykie's Turbo Build! UPDATED OCT 28, 2009

As i see alot of people are boosting their 2.2 and what not a better time to start my build then now.
been getting alot of help from Sentry.

What i have:
Evolve Front Mount Intercooler 25"x13"x3" with 3" inlets
GT2871R Turbo 49.2, A/R .86
Wisco 8.9:1 Pistons
Eagle "H" Beams
Cometic Head Gasket
ARP Head Studs
Turbosmart Boost Controller
AEM UGEO Wideband
Autometer Oil Pressure Gauge
Autometer EGT Gauge
Autometer Boost/Vac Gauge
3" Vibrant muffler with custom 3" exhaust and 3" high flow magnoflow cat, and vibrant V-Band
ZZP MAF Adaptor
Clutch Masters Stage 4.4 six puck clutch
Autometer 3 gauge "A" Piller pod
PIT Blow Off Vavle
Vulcan Turbo Manifold
Vulcan Oil Feed Adaptor.

Future Mods:
AIS Stage 1 or 2 trunk Mount kit
Vulcan Turbo Intake Manifold


I started the build not to long ago a little over a week and i started with the strip down.
heres some pics.




then i preassembled the Turbo and then attached the turbo to the manifold





For anyone who has the GT28 turbo and is having a hard time finding a discharge plate for your exhaust go to www.atpturbo.com, i got that any my oil reducer from them.

and some random photos





im making my charge pipe all out of steel pipe, so i can weld it and now worry so much about blowing a cupler or anything and then getting them powder coated.
im runing a 2.5" hot side and a 3" cold side for now, untill i upgrade.



i will keep updating as i go, right now im in a tuff spot, i dont want to remove the turbo from the mani to fit it in place but i might have to.
and i stripped the plug they recommend to use on the back of the block, so i gotta use one of the other ones back there or try vice grips to get this one out.

Last edited by pykie; 10-28-2009 at 11:31 AM.
Old 02-19-2009, 11:07 AM
  #2  
Senior Member
 
06_ion2's Avatar
 
Join Date: 12-12-06
Location: minnesota
Posts: 2,904
Received 2 Likes on 2 Posts
damn man nice. my build is very close to this but ive got a procharger. are you getting the OTTP return fuel kit?
Old 02-19-2009, 11:10 AM
  #3  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
Thanks
i thought about doing the retun fuel system but i havnt really read up on it, i thought about going to a junk yard and buying a gas tank and fuel rail from the 2006 ls cause they have the return fuel system lol
Old 02-19-2009, 11:22 AM
  #4  
Senior Member
 
06_ion2's Avatar
 
Join Date: 12-12-06
Location: minnesota
Posts: 2,904
Received 2 Likes on 2 Posts
well the kit allows to turn down the fuel psi on larger injectors to allow for a better idle and finer tuning. its a must for over 350whp i believe
Old 02-19-2009, 12:18 PM
  #5  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
yea its only $500USD thats not to bad i guess. maybe the CND Dollar will be good again this summer lol and i will buy more stuff.
im building a different motor witch will have the LSJ Head on it (i was told they fit on the L61 block?) and that will be ported and polished and cams and valve terrian.

heres a photo of some of the stuff i had at start.



that was taken before everything was hooked up

Last edited by pykie; 02-19-2009 at 12:18 PM. Reason: Automerged Doublepost
Old 02-19-2009, 12:35 PM
  #6  
Senior Member
 
06_ion2's Avatar
 
Join Date: 12-12-06
Location: minnesota
Posts: 2,904
Received 2 Likes on 2 Posts
nice man .. you could look at a head from http://www.patriot-performance.com/ you will need to make a blocker plate for the EGR but they sell built heads just put in your own cams they flow very well.
Old 02-19-2009, 01:24 PM
  #7  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
good luck with your build u know u could of gotten aluminum pipes for cheaper, and you can weld them together too :p

ps how long ago did u get that manifold?
Old 02-19-2009, 01:29 PM
  #8  
Senior Member
iTrader: (1)
 
elecblue06's Avatar
 
Join Date: 03-19-07
Location: newburgh,ny
Posts: 14,911
Likes: 0
Received 1 Like on 1 Post
nicee good to see you're going into this finally
Old 02-19-2009, 01:36 PM
  #9  
I'm too JDM for you
iTrader: (7)
 
BLAZIN07SS's Avatar
 
Join Date: 06-05-07
Location: Miami, Florida
Posts: 16,370
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Jn2
good luck with your build u know u could of gotten aluminum pipes for cheaper, and you can weld them together too :p

ps how long ago did u get that manifold?
welding aluminum FTL. i cant weld aluminum for ****. lol
Old 02-19-2009, 02:18 PM
  #10  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
yeah depends how thick it is :p more than often u'll melt it to hell hahahah i never tried it :p i can barely weld steel
Old 02-19-2009, 02:45 PM
  #11  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
Got the Turbo Manifold this time last year lol why?
and yea i dotn have the proper welder for aluminum.
Old 02-19-2009, 02:49 PM
  #12  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
oooooo just asking hahahah vulcan sold my manifold a bit ago hahahah i nver paid for it so he sold it lolz no i have to wait for another one to be built :p
Old 02-19-2009, 03:28 PM
  #13  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
oh i thought they keep em in stock lol.
make sure you go out and buy studs for it, cause they dont have them and 9 times out of 10 your not gonna get 4 bolts down into the header with out studs.
i think they are a m10x35 and then you gotta cut them to however long you need them, thats what i did
Old 02-19-2009, 03:41 PM
  #14  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
Originally Posted by pykie
oh i thought they keep em in stock lol.
make sure you go out and buy studs for it, cause they dont have them and 9 times out of 10 your not gonna get 4 bolts down into the header with out studs.
i think they are a m10x35 and then you gotta cut them to however long you need them, thats what i did
they do but they are moving into a new location right now, so they are build to order for now, they dont take long to make, he can whip it up in a day, but hahha still that one he had was mine hahahah and im requesting mine to come with studs, he can throw them in, just have to pay for them lol
Old 02-19-2009, 03:53 PM
  #15  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
yea i had to drill my turbo out to make the studs fit for the size of the wholes in the manifold.
im gonna get the intake mani some day soon
Old 02-19-2009, 03:54 PM
  #16  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
ohhh, yeah the holes are m10's :p hahaha, drilling cast iron FTL x_x
Old 02-19-2009, 04:00 PM
  #17  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
it wasnt that bad lol
just be sure to tape off EVERY Hole on the turbo.
Old 02-19-2009, 04:05 PM
  #18  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
lol yeah i can take my turbo apart to clean it :p i just did that yesterday, took it apark anc cleaned it down, rotated housing to my needs
Old 02-19-2009, 04:06 PM
  #19  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
yea i did that the other day when i got everything ready and mounted on the mani
Old 02-19-2009, 04:15 PM
  #20  
New Member
 
Big E Canada's Avatar
 
Join Date: 01-26-09
Location: Canada
Posts: 105
Likes: 0
Received 0 Likes on 0 Posts
Can't wait to see the car in person!
Old 02-19-2009, 04:18 PM
  #21  
Senior Member
iTrader: (4)
 
EatonTVS07's Avatar
 
Join Date: 08-13-06
Location: KCMO
Posts: 14,675
Likes: 0
Received 0 Likes on 0 Posts
interesting
Old 02-19-2009, 04:20 PM
  #22  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
whats interesting travis?
how did your clutch instal go?

Originally Posted by Big E Canada
Can't wait to see the car in person!
be sure to stop by speedsport lol

Last edited by pykie; 02-19-2009 at 04:20 PM. Reason: Automerged Doublepost
Old 02-19-2009, 07:36 PM
  #23  
Banned
 
Delta2.2's Avatar
 
Join Date: 09-13-06
Location: USA
Posts: 1,696
Likes: 0
Received 0 Likes on 0 Posts
i love that exhaust manifold, pure sex

cant wait to see this beast
Old 02-20-2009, 10:02 AM
  #24  
Senior Member
Thread Starter
 
pykie's Avatar
 
Join Date: 06-21-07
Location: Nova Scotia, Canada
Posts: 3,308
Likes: 0
Received 0 Likes on 0 Posts
lol thanks
Old 02-21-2009, 08:37 PM
  #25  
Jn2
Senior Member
iTrader: (1)
 
Jn2's Avatar
 
Join Date: 05-04-07
Location: Texas
Posts: 7,791
Likes: 0
Received 3 Likes on 3 Posts
any updates yet?


Quick Reply: Pykie's Turbo Build!



All times are GMT -4. The time now is 01:47 AM.