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Old 07-27-2007, 02:06 PM
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How-To: Replace a Burnt Out Halo

I sure hope nobody held their breath for this how-to. JoeWorksTooHard (JOE), helped me greatly in this process. If you have any questions ask him, or myself. But here it is:

1.) Own a Cobalt
2.) Have the projector halo headlights
3.) Have most of these materials:


They are: Soldering Gun/Iron, Rosin (to Solder with), 10 MM Ratchet (to take out the headlights), Needle Nose Pliers (to pull out the led's). 3MM/T1 LED's. They are either called 3MM or T1. There is 2 LED's per halo. In this case, I put WHITE LED's in there. You could also use a De-Solderer if you have one.
4.) Pop hood. Remove headlights using 10 MM Ratchet. Take the headlight out.
5.) Use a screwdriver to un-pop the rubber grommet to which halo you are replacing.


6.) Get your Needle Nose Pliers and grab onto that rubber grommet inside, and pull up


7.) You should be able to wiggle it out.



8.) Unhook those spade connectors, flatten it out and remove the rubber grommet. It looks like this


9.) Heat up that soldering iron/gun and put it on there to liquify that rosin on both sides.


10.) You will have to cut the legs on the LED that you are putting in there. Here is approximately how long the legs should be


11.) Here is what the LED's are supposed to look like on it


12.) Solder those back on and replace the rubber grommet


Here is what it should look like with WHITE LED's:


Here is what it should look like with BLUE LED's:


Let me know if you have any questions. You could also talk to JoeWorksTooHard. Hope everybody has fun with this, and I hope to see some different colors!!!

Last edited by TommyP; 10-06-2012 at 09:14 AM.
Old 07-27-2007, 02:54 PM
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Approved. It's "grommet" by the way, not garment. That's something you wear.
Old 07-27-2007, 02:59 PM
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You're the shiznizzle JPizzle. Nicely done. Blue looks sick.
Old 07-27-2007, 11:35 PM
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will have full blue ones as soon as i get my leds from mkulrey
Old 07-28-2007, 12:23 AM
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Nice Write Up.
Old 07-28-2007, 02:29 AM
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jpizzle forgot to ask man. what was the Ma on those leds???? Ma would mean miliamps
Old 07-28-2007, 08:47 AM
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damn...that looked easier than i was thinkin it would be. good write up guys!
Old 07-28-2007, 08:52 AM
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Looks good, i need some leds!

Originally Posted by 06lasersss/c
jpizzle forgot to ask man. what was the Ma on those leds???? Ma would mean miliamps
Here are the specs of the LEDS

Emitted Colour : Blue
Size (mm) : 3mm
Lens Colour : Water Clear
Peak Wave Length (nm) : 465 ~ 470
Forward Voltage (V) : 3.2 ~ 3.8
Reverse Current (uA) : <=30
Luminous Intensity Typ Iv (mcd) : Average in 5000
Life Rating : 100,000 Hours
Viewing Angle : 20 ~ 25 Degree
Absolute Maximum Ratings (Ta=25°C)
Max Power Dissipation : 80mw
Max Continuous Forward Current : 30mA
Max Peak Forward Current : 75mA
Reverse Voltage : 5~6V
Lead Soldering Temperature : 240°C (<5Sec)
Operating Temperature Range : -25°C ~ +85°C
Preservative Temperature Range : -30°C ~ +100°C

Last edited by mkulrey13; 07-28-2007 at 08:52 AM. Reason: Automerged Doublepost
Old 07-28-2007, 09:28 AM
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nice
Old 07-30-2007, 06:53 AM
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Originally Posted by mkulrey13
Looks good, i need some leds!



Here are the specs of the LEDS

Emitted Colour : Blue
Size (mm) : 3mm
Lens Colour : Water Clear
Peak Wave Length (nm) : 465 ~ 470
Forward Voltage (V) : 3.2 ~ 3.8
Reverse Current (uA) : <=30
Luminous Intensity Typ Iv (mcd) : Average in 5000
Life Rating : 100,000 Hours
Viewing Angle : 20 ~ 25 Degree
Absolute Maximum Ratings (Ta=25°C)
Max Power Dissipation : 80mw
Max Continuous Forward Current : 30mA
Max Peak Forward Current : 75mA
Reverse Voltage : 5~6V
Lead Soldering Temperature : 240°C (<5Sec)
Operating Temperature Range : -25°C ~ +85°C
Preservative Temperature Range : -30°C ~ +100°C
i am guess those are the same as what i ordered from you????
Old 07-30-2007, 07:02 AM
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Nice write up. I'll be contacting you(Mkulrey) soon for some LEDs.
Old 07-30-2007, 08:07 AM
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Thank you so much for this how to!
Old 07-30-2007, 02:23 PM
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can you change the halo's to red??? I would get them but they only come in blue and a have a red SS. so thats not going to look all that good
Old 07-30-2007, 02:30 PM
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Originally Posted by tattoodNruderacing
can you change the halo's to red??? I would get them but they only come in blue and a have a red SS. so thats not going to look all that good
Red halos would look nice but your gonna get pulled over as soon as you get off of your driveway.
Old 07-31-2007, 01:52 PM
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Nice write-up JP. Lookin' good!
Old 07-31-2007, 02:18 PM
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very nice man
Old 07-31-2007, 02:26 PM
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tag this for later. nice rite up
Old 08-13-2007, 05:28 AM
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quick question, how did you unhook the halo led from the spade connectors.. did you take the heatwrap tape off? i could never get those connectors off so i just soldered the new ones in with them connected.. this is like the 3rd time i had to solder new ones in because they keep burning out on me.
Old 08-14-2007, 04:52 PM
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i have a quick question i actually had the chance of watching oneof the l.e.d.'s go out. it was flashing and i was like wtf then it just went out. do you think this a loose wire or connection or did it burn out?
Old 08-21-2007, 07:42 PM
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Some tips for doing this.....

Make sure you keep positive to positive and negative to negative. When you buy the LEDs the longer one is positive, shorter prong is ground. The red resistor is positive on this model and you can see below on the breadboard that it states positive. The other side is yellow and says negative. Try not to cross them.

Prongs:
I broke a prong and had to solder it back on until I realized it was easier just to slip the halo lights in BACKWARDS. Slide the forked prongs in first, then guide the leds in the little hole last, then spread the prongs to help situate it in place.

If your leds keep going out you have a bad resistor. Replace it.


Last edited by rrutter81; 08-21-2007 at 08:31 PM.
Old 08-22-2007, 09:47 PM
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did all of my leds with UV 3mm LEDs....they are fine for the angel eyes but the halos are gimped. Probably because the MCD is only 3000 and seems that ultra violet is naturally ALOT lower than others. Cant wait til my 5mm 7k UV leds arrive. Looks like they could fit (bit snug) ill post when i get them.

Ill post a pic later but seems completely dark at night my camera blows. Only good during the end of a sunset at most



see?
Old 09-02-2007, 12:34 PM
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^^where do you get these leds. i'd be interested but like stated above would like to get some red leds.
Old 09-03-2007, 04:26 AM
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theres someone on the site that sells the LED's (all kinds) i forget his exact screen name but hes selling the rear koni struts (in the FS section) and it says the LED expert on either his sig or under his name
Old 09-03-2007, 04:30 AM
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Originally Posted by EmperorJJ1
theres someone on the site that sells the LED's (all kinds) i forget his exact screen name but hes selling the rear koni struts (in the FS section) and it says the LED expert on either his sig or under his name
**cough** Mike Ulrey **Cough**

mkulrey13
Old 09-03-2007, 04:50 AM
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lol there you go... i forget sometimes

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