2.0L LSJ Performance Tech 205hp Supercharged SS tuner version. 200 lb-ft of torque.

2.9" Gm pulley swap

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Old 08-04-2011, 12:32 PM
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2.9" Gm pulley swap

I just ordered a 2.9" pulley from zzp to swap with the gm stage 2 pulley and was curious as to what i need to take the pulley off the hub so i can change the pulley to the 2.9. I'm not sure where the gm bolts bit is, i'm sure if i looked hard enough i could find it, but can i use anything else to take the bolts out? what tq. specs are there on the bolts or can i just snug them good with a 1/2 inch ratchet and do i need locktite? thanks!
Old 08-04-2011, 12:48 PM
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bump sorry i know it's a noob question and i could search it, but i'm looking for some specific answers to the questions.
Old 08-04-2011, 12:50 PM
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You need the tool for the GMS2 bolts.

The torque specs are 16 ft/lbs for the bolts.
Old 08-04-2011, 01:02 PM
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ok. i'll search around and see if i can find that bit. i searched and saw u said to leave the belt on losen then take the belt off swap pulleys put screws back in hand tighten then put belt back on and finish tightening i would presume?
Old 08-04-2011, 01:17 PM
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I tightened mine before I put the belt back on. and aren't the GM bits just an inverted torx (E)? or something different?
Old 08-04-2011, 01:17 PM
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MT2 Stage Kit Pulley Tool MT2 - Crate Engine Depot
Old 08-04-2011, 01:21 PM
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Originally Posted by hawlyns711
I tightened mine before I put the belt back on. and aren't the GM bits just an inverted torx (E)? or something different?
one side of each star tip has a straight edge the other side of the star tip has kind of a curved edge.

i'm hopin to find mine so i can avoid spending $25 on a small little bit thats lost in my closet somewhere lol.

Last edited by N1ckateen; 08-04-2011 at 01:21 PM. Reason: Automerged Doublepost
Old 08-04-2011, 01:24 PM
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Originally Posted by N1ckateen
ok. i'll search around and see if i can find that bit. i searched and saw u said to leave the belt on losen then take the belt off swap pulleys put screws back in hand tighten then put belt back on and finish tightening i would presume?
That's correct.
Old 08-04-2011, 01:36 PM
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you could scratch your hub if you tighten the pulley onto the hub while there is tension on the belt..

no?

not to mention that these star bits could be tricky if you even begin to strip one of the bolt heads. and the only reason you could strip one of the bolt heads is to have too much tension pressing the pulley against the hub with the belt on.

I dunno why you would place belt, and then tighten the pulley. that's beyond me and quite honestly sounds like an overall terrible idea.
Old 08-04-2011, 02:06 PM
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Originally Posted by hawlyns711
you could scratch your hub if you tighten the pulley onto the hub while there is tension on the belt..

no?

not to mention that these star bits could be tricky if you even begin to strip one of the bolt heads. and the only reason you could strip one of the bolt heads is to have too much tension pressing the pulley against the hub with the belt on.

I dunno why you would place belt, and then tighten the pulley. that's beyond me and quite honestly sounds like an overall terrible idea.
You are reading it all wrong.

Step 1: loosen pulley bolts.

Step 2: remove belt

Step 3: remove bolts & pulley

Step 4: place new pulley on hub and hand tighten bolts (hand tighten means tighten so they are nice and snug)

Step 5: place belt on new pulley

Step 6: torque bolts to spec

I have done more pulley swaps than I can count....

The way I listed it is the way GM recommends doing it as well.
Old 08-04-2011, 02:16 PM
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ok, that sounds about right. guess I misinterpreted the part about hand tightening them. cheers!
Old 08-04-2011, 02:18 PM
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Originally Posted by hawlyns711
ok, that sounds about right. guess I misinterpreted the part about hand tightening them. cheers!
No prob man.

It happens. It's tough to interpret what people are getting at over the internet sometimes.
Old 08-04-2011, 02:20 PM
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Bigger injectors would be a good idea.
Old 08-04-2011, 03:30 PM
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Originally Posted by ebristol
Bigger injectors would be a good idea.
Live on the edge man
Old 08-04-2011, 03:38 PM
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Originally Posted by Staged07SS
Live on the edge man
Burn! lol

You got me.

I will not live on the edge with 130% IDC...
Old 08-04-2011, 04:58 PM
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Aren't the hubs diff from GM to zzp as well, unless I missed hoim saying he got the hub as well.
Old 08-04-2011, 05:40 PM
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Originally Posted by Boosted05
Aren't the hubs diff from GM to zzp as well, unless I missed hoim saying he got the hub as well.
yea zzp sells 3 pulleys that will fit the gm hub. i'm getting custom tuned at our meet next saturday. gonna put the pulley on at the meet and datalog. if all is well i'll stick with the 42's. if i have to i'll bump up to 60s. i hate how 60s idle so i'm gonna go with 42s unless i absolutely have to go to 60s. Yes i know it is risky, but it can be done.

But the problem will be addressed if it occurs.
Old 08-04-2011, 05:53 PM
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Originally Posted by ebristol
Burn! lol

You got me.

I will not live on the edge with 130% IDC...


all in fun man!
Old 08-04-2011, 07:03 PM
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Originally Posted by N1ckateen
yea zzp sells 3 pulleys that will fit the gm hub. i'm getting custom tuned at our meet next saturday. gonna put the pulley on at the meet and datalog. if all is well i'll stick with the 42's. if i have to i'll bump up to 60s. i hate how 60s idle so i'm gonna go with 42s unless i absolutely have to go to 60s. Yes i know it is risky, but it can be done.

But the problem will be addressed if it occurs.
Properly setup 60's will idle just fine. There is no reason to risk running injectors without a reasonable factor of safety.
Old 08-04-2011, 07:04 PM
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60's idle fine for me, it's all in the tune IMO
Old 08-04-2011, 11:58 PM
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i'll probably be swapping my friend cause he's putting 80s on and getting an e tune the same day i'm getting the tune and i put his header on so he would sell me the 60s for 30 bucks plus the labor of putting the header on.
Old 08-05-2011, 11:47 AM
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Originally Posted by N1ckateen
i'll probably be swapping my friend cause he's putting 80s on and getting an e tune the same day i'm getting the tune and i put his header on so he would sell me the 60s for 30 bucks plus the labor of putting the header on.
60s are must on a 2.9" so you are making a good choice. I did some test this spring and found out some pretty interesting things about the stock and GMS2 setup.

Stock Injectors Stock Pulley Stock Tune and all the bolt-ons - Saturn ION RedLine Forums

Its a pretty good read when you get some time.
Old 08-05-2011, 11:48 AM
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FYI. 60s can handle a 2.9" on E85.
Old 08-05-2011, 11:59 AM
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Originally Posted by ebristol
fyi. 60s can handle a 2.9" on e85.
e85
Old 08-05-2011, 12:04 PM
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Yup.

95% IDC at 7k with an 11.8 AFR.



Most people would probably feel a little more comfortable with some bigger injectors but it is good to know that the 60s are not being maxed out.


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