2.0L LSJ Performance Tech 205hp Supercharged SS tuner version. 200 lb-ft of torque.

how to time the engine

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Old 05-10-2013, 07:52 AM
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Cliff notes

-You do NOT need to time the neutral balance shaft / water pump chain

-The new hydraulic tensioner does NOT need any "setting", bolt in and go

-Turn cylinder 1 (closest to chain) to TDC (crank keyway should be roughly 12ok

-The cam gears get put on with the "EXT" triangle pointed the same way as the lobes for cylinder 2

-the best can angle for putting the chain on is intake cam "INT" triangle pointed to 2ok and exhaust cam "EXT" triangle pointed to 11ok (do NOT rotate cams with engine at TDC)

-new chain from CED had black link for crank and exhaust and black with yellow link on each side for intake

-line up marks on the intake and crank with the corresponding links on the chain

-take an open end wrench and turn the exhaust cam (standing on passenger side looking from cylinder 1-4 counter clockwise slightly till the mark on the chain lines up with the cam mark

-the exhaust cam should be roughly at 10ok, intake at 2ok, crank keyway at 12ok and mark on the crank 5ok
Old 05-10-2013, 03:34 PM
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Old 05-10-2013, 10:06 PM
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Crap I cant get my ATI oversized super damper to go on...I will have to pull the timing cover again to see what is holding it up, eithor the oil pump or the crank shaft...

On a side note, what did you guys to to torque the crank pulley bolt down, keeping the engine from turning over and what not with the engine in the car?
Old 05-10-2013, 11:54 PM
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Originally Posted by robertmichaels
Crap I cant get my ATI oversized super damper to go on...I will have to pull the timing cover again to see what is holding it up, eithor the oil pump or the crank shaft...

On a side note, what did you guys to to torque the crank pulley bolt down, keeping the engine from turning over and what not with the engine in the car?
i made a tool out of steel in my garage to bolt to the balancer/pulley to keep it from spinning, torque it to whatever ati tells you the stock one is 74 lb ft then to 125 degrees. Its a Pain to do without having to hold the balancer in place.

Last edited by c130aviator; 05-12-2013 at 11:31 PM.
Old 05-11-2013, 12:11 AM
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Good Stuff in this thread. Ill be doing this during this week and I was going to post a thread asking for a how to!!
Old 05-12-2013, 10:06 PM
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This all sounds pretty simple...

A couple questions about this all.

-The build book talks about using assembly lubricant on all the bolt faces to get a better torque reading....does it matter what kind?

-I dont have a dial indicator for my socket. Can you just eyeball the degrees over torque?

-Best way to torque the crank pulley given its going to turn?

-Basically it goes like this...Bring piston 1 to tdc. Both intake and exhaust valves should be closed. Disassemble, and then re-assemble everything making sure all the colored links and marks line up.

So basically you cant screw this up if the links line up and piston 1 was at tdc?
Old 05-12-2013, 11:18 PM
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go to autozone and by a torque angle meter for 15 bucks and do it right
Old 05-12-2013, 11:19 PM
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i took the little black plate off the bell housing and had a friend hold the fly wheel with a screw driver and that kept the crank from turning while installing the balancer. best way to do it? eh prolly not, but it worked for me.
Old 05-13-2013, 07:58 AM
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Originally Posted by cavfiredesire
This all sounds pretty simple...

A couple questions about this all.

-The build book talks about using assembly lubricant on all the bolt faces to get a better torque reading....does it matter what kind?



-I dont have a dial indicator for my socket. Can you just eyeball the degrees over torque?
You could or like stated buy one to do it right

-Best way to torque the crank pulley given its going to turn?
I am not sure, I will try the blocking the fly wheel, or another idea i had was to take some plastic or nylon string and fill cylinder #1 and then turn it to DTC to wedge the piston

-Basically it goes like this...Bring piston 1 to tdc. Both intake and exhaust valves should be closed. Disassemble, and then re-assemble everything making sure all the colored links and marks line up.

almost, the exhaust cam needs to be turned a bit with a 15/16 iicr to get it to match up with the mark on the chain. Do what I said above, put the mark on the crank and intake cam, then use the wrench to turn over the exhaust cam. if you are standing on the passenger side of the car you turn it counter clockwise, this will also get rid of the slack between the crank and intake cam and the slack from between the cams, then bolt your guides back on (coat them with assembly lube) and then install new chain tensioner

So basically you cant screw this up if the links line up and piston 1 was at tdc?
You can... I suggest going over and rechecking everything again or 2 times just to make sure
what do you guys think about the nylon rope idea??
Old 05-13-2013, 08:34 AM
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Originally Posted by robertmichaels
what do you guys think about the nylon rope idea??
I used my Kent Moore cam gear bracket.

Worked like a charm.
Old 05-13-2013, 09:13 AM
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Originally Posted by robertmichaels
Crap I cant get my ATI oversized super damper to go on...I will have to pull the timing cover again to see what is holding it up, eithor the oil pump or the crank shaft...

On a side note, what did you guys to to torque the crank pulley bolt down, keeping the engine from turning over and what not with the engine in the car?
the ati is a press fit it will not slide on and it is a bitch to do because the key sets so far back in
mark the end of the crank with the key location line it press it on use a longer bolt to start it and you may want to start the front cover on the dampner
Old 05-13-2013, 09:28 AM
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Originally Posted by Staged07SS
I used my Kent Moore cam gear bracket.

Worked like a charm.
you dont think that is to much stress on the timing chain??
Old 05-13-2013, 09:31 AM
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Originally Posted by robertmichaels
you dont think that is to much stress on the timing chain??
Nope. I was careful and watched the chain as I torqued the dampener bolt. Nothing looked to stretch or budge at all.

They also sell a tool specifically made to prevent any rotation why tightening the dampener bolt. It was shown in my Haynes Manual.

Last edited by Staged07SS; 05-13-2013 at 09:44 AM.
Old 06-01-2013, 02:49 AM
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any trick to put the cam position sensor back on. I didnt see any marks on the ZZP S2 cams for the mark on the sensor
Old 06-01-2013, 10:29 AM
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Old 06-01-2013, 10:29 PM
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ok thanks
Old 06-01-2013, 10:40 PM
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Good info keeping this for later
Old 06-03-2013, 07:14 AM
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Originally Posted by mrbelvedere
This.

Here's what it actually looks like....

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