Problems/Service/Maintenance Do you have problems with your new 2.0, 2.2, or 2.4L? What kind of service did you have done?

header/downpipe gasket

Old Apr 15, 2011 | 12:25 PM
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header/downpipe gasket

I have a bad-mab header and a zzp 3" downpipe and my gasket that came with the badmab header has turned to crap after less than 2 months. had the muffler shop put the zzp downpipe gasket in along with the badmab gasket to try and seal it up better, haven't gone and picked the car back up yet, but he says there's still a tiny little leak. what would be a good gasket to put between the 2 so this doesn't happen again? it's pretty irritating having to continuously get down there and fix a leak and it sounds like ****
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Old Apr 15, 2011 | 12:29 PM
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same happened to me within the first few days...i just took the bad man one out and put the zzp one in...hasent blown out yet....been a few months too...
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Old Apr 15, 2011 | 12:38 PM
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hmmm ok well when i get it back here in just a few minutes i'll go home tonight and take the badmab gasket out and use just the zzp gasket by itself. if it still leaks i'm going to assume either the header or downpipe flange is warped/bent and guess i'll go from there.
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Old Apr 15, 2011 | 12:52 PM
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Wow thats odd. My gasket that came with my Badmab header has been great.

When I used to run the ZZP downpipe the gaskets they provided **** the bed in under a month. I mean literally fell apart.

The best gaskets to use for sealing up leaks are Remflex. Look them up.

I run a Remflex gasket on my car at the 2-bolt downpipe to catback connection flange (common leak area).
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Old Apr 15, 2011 | 01:25 PM
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I just went and got it. still has just a little tiny leak at the top of the collector. it's definately the gasket. I guess i'll just take both gaskets out and use just the one zzp gasket. hopefully that'll work. gettin kinda tired of taking this downpipe off.

i pm'ed bad-mab and told them so hopefully they'll send me another gasket or 2. so far this has taken $20 out of my pocket to get fixed and it's still not fixed so hopefully it works out soon. luckily it doesn't sound too awful... yet
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Old Apr 15, 2011 | 01:46 PM
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as of right now i'm still using the stock downpipe to catback gasket. seems to be holding just great. the gasket zzp sent with it wouldn't fit. with some tampering it would have fit, but the stock ones been doin ok.
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Old Apr 15, 2011 | 01:52 PM
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Originally Posted by N1ckateen
as of right now i'm still using the stock downpipe to catback gasket. seems to be holding just great. the gasket zzp sent with it wouldn't fit. with some tampering it would have fit, but the stock ones been doin ok.
Brad will def take care of you though. I'm sure he will send you some new gaskets.

If it's still leaking look into the Remflex gaskets. They make an exact fit for Ecotecs.
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Old Apr 15, 2011 | 02:03 PM
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Originally Posted by Staged07SS
Brad will def take care of you though. I'm sure he will send you some new gaskets.

If it's still leaking look into the Remflex gaskets. They make an exact fit for Ecotecs.
yea i'm not really too worried, i know they're service is good from what others have said. if i still have the problem i'll check the remflex out for sure.
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Old Apr 15, 2011 | 02:28 PM
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Ever since I got stainless steel gasket from ZZP I've been fine....
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Old Apr 15, 2011 | 02:31 PM
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Originally Posted by juice3
Ever since I got stainless steel gasket from ZZP I've been fine....
right now i have the badmab gasket AND the zzp gasket on so i'll take the badmab out and trash it and use just the zzp gasket alone. change it out after work today and see how that goes.
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Old Apr 20, 2011 | 07:35 PM
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so how did it go???
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Old Jun 13, 2011 | 01:37 AM
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worked fine lol. sorry for the late response haha
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Old Jun 13, 2011 | 07:18 AM
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Originally Posted by N1ckateen
worked fine lol. sorry for the late response haha
When I removed my catless downpipe, I replaced the header to downpipe gasket with a GM gasket I had laying around. IMO, the GM gasket (although thin) seals much better, and is of better quality. The Badmab header to downpipe gasket fell apart into two pieces on me when I removed it.

The Badmab header to head gaskets has been holding up great though.

Last edited by Staged07SS; Jun 13, 2011 at 01:56 PM.
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Old Jun 14, 2011 | 04:56 PM
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right now i have the zzp collector gasket on and the downpipe to catback combo is now welded due to getting a 26" glasspack welded in as a resonator which sounds great btw.
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Old Oct 26, 2012 | 09:11 PM
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same here i thought i screwed up on the install but now i read this
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Old Oct 26, 2012 | 10:40 PM
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The GM gasket leaked with the OEM manifold and downpipe. I used TWO GM gaskets and that worked, lol.

REMFLEX ftw. I have one in my desk drawer for when I install my zzp downpipe in the near future. I used one on the 2 bolt flange and it worked flawlessly. Sick gaskets and they last forever.
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