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Steering rattle over bumps and on gravel after ishaft replacement

Old Sep 13, 2017 | 11:29 AM
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chris88z24's Avatar
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Steering rattle over bumps and on gravel after ishaft replacement

I replaced the intermediate shaft thinking it would fix a clunking I had. The car is actually worse now, and has developed a rattle that sounds exactly like this:


Starts at 36 seconds.

Is this the plastic gear in the steering motor issue? Kind of weird how it developed after replacing the intermediate shaft.

Any help/advice would be much appreciated.

Thanks

Last edited by chris88z24; Sep 13, 2017 at 11:48 AM.
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Old Sep 13, 2017 | 02:20 PM
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That would drive me nuts.... until I found it and fixed it.
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Old Sep 13, 2017 | 03:23 PM
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Pretty sure it's the steering column. If I grab the column I can move the shaft in and out where it connects to the intermediate shaft. The old shaft probably had some play in it that was dampening the noise.

There's a TSB that tells you how to diagnose it. Involves pulling the fuse and driving on gravel. Looks like the part is 300-400 bucks alone.
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Old Sep 13, 2017 | 11:16 PM
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Put the old shaft back in. Rattling gone.

Noticed the new one was longer than the old one. New is GM, old is Dorman. Both shafts fully compressed.
Attached Thumbnails photo750.jpg  
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Old Sep 14, 2017 | 07:42 AM
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interesting, did you contact dorman now?
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Old Sep 14, 2017 | 12:01 PM
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That's sad...
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Old Sep 14, 2017 | 12:15 PM
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So the Doorman one wasn't rattling? The GM one was? I'm a little lost between which shaft is the new and old and which is the Doorman and GM
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Old Sep 14, 2017 | 12:34 PM
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That GM one looks way different than the GM one that I put in mine.
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Old Sep 14, 2017 | 03:38 PM
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Sounds like you got the wrong part
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Old Sep 14, 2017 | 04:33 PM
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Dorman (old) left, GM (new) right.

I did some research, Amazon refunded me for the Dorman part (originally purchased in 2013) and I bought the GM one online in 2016. Part # 15800140.
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