Problems/Service/Maintenance Do you have problems with your new 2.0, 2.2, or 2.4L? What kind of service did you have done?

ZZP down pipe broke!

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Old Jun 12, 2008 | 12:33 PM
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ZZP down pipe broke!

So anyone else have problems with the zzp 3inch down pipe?. Well i went out of town, and what do you know, the down pipe decided to break off at the welds. Where the top half of the flex pipe connects to the header. the welds let lose connecting the flex pipe to the top of the bracket that connects to my header.

So i was basically had to drive around for 15 minutes trying to find a place to fix it at 8pm, so i basically have it shoved back in, hold it up with clothes hangers to keep it flowing through the muffler.
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Old Jun 12, 2008 | 12:36 PM
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did u get urs as part of the ZZP GB?
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Old Jun 12, 2008 | 12:37 PM
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well i baught it through an OCC group by a bout month and a half ago
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Old Jun 12, 2008 | 12:42 PM
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Originally Posted by 3ds138
so i basically have it shoved back in, hold it up with clothes hangers to keep it flowing through the muffler.
lol owned


yes i know ()
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Old Jun 12, 2008 | 12:44 PM
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nice nifty stock header?
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Old Jun 12, 2008 | 12:47 PM
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thought they had a 90 day warranty or something
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Old Jun 12, 2008 | 12:56 PM
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poorly made, thats all i can say..
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Old Jun 12, 2008 | 01:00 PM
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lol..u kno how many products they ship out...just cuz one of the welds on yours failed you call it a poor product...i'd agree that maybe yours was a faulty one but they ship out alot of products....give them a chance to redeem themselves....theres bound to be a few that are faulty
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Old Jun 12, 2008 | 01:03 PM
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Originally Posted by LamboW9
lol..u kno how many products they ship out...just cuz one of the welds on yours failed you call it a poor product...i'd agree that maybe yours was a faulty one but they ship out alot of products....give them a chance to redeem themselves....theres bound to be a few that are faulty
exactly, there aren't many products out there that are 100% fail safe.
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Old Jun 12, 2008 | 01:06 PM
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ill bet you a steak dinner that your bolts were loose, allowing it to shake around and break the welds.
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Old Jun 12, 2008 | 01:07 PM
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Originally Posted by an0malous
ill bet you a steak dinner that your bolts were loose, allowing it to shake around and break the welds.
MMMMmmmm...T-bone!
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Old Jun 12, 2008 | 01:08 PM
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From: North Bay
bolts where tight. first thing we looked for when we took it apart
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Old Jun 12, 2008 | 01:08 PM
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thats why i didnt buy the zzp...seen too many broken ones...nah its not the bolts...ive seen many of there flex pipes break...not a good product imo
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Old Jun 12, 2008 | 01:09 PM
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yea i was thinkin the same think cuz a weld breaking usually means theres alot of flex in the line somehow...but maybe it was just a thin or poor weld....call ZZP an talk to them about it
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Old Jun 12, 2008 | 01:09 PM
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i've had my zzp header and dp on .. it's a 3" dp with a 2.5" bolt in.. my stuff is fine .. you got unlucky dont bash them when you've had one bad experience...

and you go them through what group buy>? because i wasnt aware zzp allowed anyone else to carry their products...

not to mention i've heard about flex pipe issues on just about EVERY dp thats made for our cars.. and the fact that when i got my zzp i called a saturn dealership to install it and they said you should get some tranny mounts to minimize movement under hard shifts as it seems it's a common problem to break in the flex pipe area
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Old Jun 12, 2008 | 01:10 PM
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I was a victim of the zzp header....
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Old Jun 12, 2008 | 01:11 PM
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Same thing happened to me a year ago after 1 month with the downpipe on, I called ZZP shipped it back to them, they fixed it and shipped it back to me was less than 3 weeks from the time it broke to the time I got it back, I have since had it on no problems at all, call ZZP and they will take care of you, I was very impressed with the customer service
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Old Jun 12, 2008 | 01:12 PM
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Originally Posted by elecblue06
i've had my zzp header and dp on .. it's a 3" dp with a 2.5" bolt in.. my stuff is fine .. you got unlucky dont bash them when you've had one bad experience...

and you go them through what group buy>? because i wasnt aware zzp allowed anyone else to carry their products...
we have a cobalt club here in ontario called the OCC...

Originally Posted by QuikSilverSS
Same thing happened to me a year ago after 1 month with the downpipe on, I called ZZP shipped it back to them, they fixed it and shipped it back to me was less than 3 weeks from the time it broke to the time I got it back, I have since had it on no problems at all, call ZZP and they will take care of you, I was very impressed with the customer service
you end up paying shipping or did the cover that?

Last edited by 3ds138; Jun 12, 2008 at 01:12 PM. Reason: Automerged Doublepost
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Old Jun 12, 2008 | 01:13 PM
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refer to quicksilvers post...just call them already dam
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Old Jun 12, 2008 | 01:18 PM
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zzp has stellar customer service.
regardless of what happened, im certain they will take care of you.
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Old Jun 28, 2008 | 01:32 AM
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I used to love ZZP until i realized there quality was complete ****.


https://www.cobaltss.net/forums/problems-service-maintenance-69/ive-had-enough-no-more-cobalt-ss-me-63456/
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Old Jun 28, 2008 | 01:35 AM
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https://www.cobaltss.net/forums/2-0l-lsj-performance-tech-47/no-fun-running-stright-headers-117995/
Mine did and so did many others... =(
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Old Jul 2, 2008 | 03:41 PM
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dont forget about these zzp problems as well... they locked my thread


https://www.cobaltss.net/forums/show...&highlight=zzp
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Old Jul 3, 2008 | 10:04 PM
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Hehehe zzp canned tuning is supposed to be the best...NOT
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Old Jul 3, 2008 | 10:37 PM
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wow , there are so many complaints about zzp products today wtf is going on.
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