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jdbaugh1
February 5, 2016
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0 2019/06/14 20:21:56 jdbaugh1
Can't really tell the difference in the photos but the silicone spray is applied
Can't really tell the difference in the photos but the silicone spray is applied
0 2019/06/15 07:55:37 jdbaugh1
0 2019/06/15 07:57:09 jdbaugh1
I bought about 5 different crimpers on the cheaper end of the spectrum and out of all of them I have found these to work the best for small terminals
I bought about 5 different crimpers on the cheaper end of the spectrum and out of all of them I have found these to work the best for small terminals
0 2019/06/16 07:36:35 jdbaugh1
IWISS PN: IWS-1424B
IWISS PN: IWS-1424B
0 2019/06/16 07:36:52 jdbaugh1
0 2019/06/16 07:37:04 jdbaugh1
0 2019/06/16 07:37:15 jdbaugh1
Decided it would be easier to run most the wires with the front cradle outside of the car.  I'm labeling each wire as I go so I can get it to the correct pin on the MIL connector on the firewall.
Decided it would be easier to run most the wires with the front cradle outside of the car. I'm labeling each wire as I go so I can get it to the correct pin on the MIL connector on the firewall.
0 2019/06/16 07:39:59 jdbaugh1
0 2019/06/16 07:40:15 jdbaugh1
First step in rebuilding stock connector is to disassemble and remove old terminals.  It's fairly straightforward and they make tools like he one in the picture that aids in popping out the terminals.  I had to remove all the rubber seals from these wires because I didn't think about buying new though that would probably be easier.
First step in rebuilding stock connector is to disassemble and remove old terminals. It's fairly straightforward and they make tools like he one in the picture that aids in popping out the terminals. I had to remove all the rubber seals from these wires because I didn't think about buying new though that would probably be easier.
0 2019/06/17 05:40:37 jdbaugh1
Freshly rebuilt TB connector before installing inner and outer keepers
Freshly rebuilt TB connector before installing inner and outer keepers
0 2019/06/17 05:41:00 jdbaugh1
0 2019/06/17 05:41:19 jdbaugh1
New TB connector installed
New TB connector installed
0 2019/06/17 05:41:43 jdbaugh1
These are the connectors I like to use when splicing multiple wires together.  They are waterproof crimp and solder. You have to carefully heat the whole assembly to melt the solder without melting the shrink material.  Here you can see the connector crimped but not yet heated
These are the connectors I like to use when splicing multiple wires together. They are waterproof crimp and solder. You have to carefully heat the whole assembly to melt the solder without melting the shrink material. Here you can see the connector crimped but not yet heated
0 2019/06/17 05:45:50 jdbaugh1
Finished product after heating to melt solder.
Finished product after heating to melt solder.
0 2019/06/17 05:46:11 jdbaugh1
The two cooling fans are wired in parallel so there will be no high and low setting just on or off. Here you can see the lowside fan relay trigger being inserted.  The two fans will both run off of the "Fan 2 relay"
The two cooling fans are wired in parallel so there will be no high and low setting just on or off. Here you can see the lowside fan relay trigger being inserted. The two fans will both run off of the "Fan 2 relay"
0 2019/06/18 05:20:30 jdbaugh1
0 2019/06/18 05:20:59 jdbaugh1
Hopefully get to installing all these wires into the MIL connector that interfaces at firewall tonight, firing up the AEM to sync timing and diagnose any wiring issues.
Hopefully get to installing all these wires into the MIL connector that interfaces at firewall tonight, firing up the AEM to sync timing and diagnose any wiring issues.
0 2019/06/18 05:21:09 jdbaugh1
Thanks to Kolt I am able to utilize the stock fuse box to run fuse/relay for the cooling fan and the main EFI relay which powers the coils, injectors, widband sensor, and cam/crank hall effect sensor. Here you can see power wires and lowside relay trigger for EFI relay which is the old "Fan 1" relay.
Thanks to Kolt I am able to utilize the stock fuse box to run fuse/relay for the cooling fan and the main EFI relay which powers the coils, injectors, widband sensor, and cam/crank hall effect sensor. Here you can see power wires and lowside relay trigger for EFI relay which is the old "Fan 1" relay.
0 2019/06/18 05:21:40 jdbaugh1
In order to use a timing light I borrowed I hacked off the rubber boot on an old lead so I could stick it in the coil and have it make contact.
In order to use a timing light I borrowed I hacked off the rubber boot on an old lead so I could stick it in the coil and have it make contact.
0 2019/06/20 09:24:40 jdbaugh1
Terminal block that was rotated 180 degrees off
Terminal block that was rotated 180 degrees off
0 2019/06/20 09:38:14 jdbaugh1
Rigged up a piece of stainless wire to make it easier to use a timing light to sync the engine with the AEM.  The numbers on the ATI are freaking tiny and this process was a PITA.
Rigged up a piece of stainless wire to make it easier to use a timing light to sync the engine with the AEM. The numbers on the ATI are freaking tiny and this process was a PITA.
0 2019/06/22 19:39:00 jdbaugh1
Finished Mil spec connector
Finished Mil spec connector
0 2019/06/22 19:40:02 jdbaugh1
Obligatory engine bay picture
Obligatory engine bay picture
0 2019/06/22 19:40:28 jdbaugh1
I felt bad cutting into these floor mats but turned out alright I think.
I felt bad cutting into these floor mats but turned out alright I think.
0 2019/06/22 19:40:53 jdbaugh1
0 2019/06/28 05:34:27 jdbaugh1
0 2019/06/28 05:34:36 jdbaugh1
0 2019/06/28 05:34:42 jdbaugh1
0 2019/06/28 05:34:53 jdbaugh1
0 2019/06/28 05:35:02 jdbaugh1
0 2019/06/28 05:35:12 jdbaugh1
0 2019/06/28 05:35:22 jdbaugh1
0 2019/06/28 05:35:31 jdbaugh1
0 2019/06/28 05:35:41 jdbaugh1
0 2019/06/28 05:35:49 jdbaugh1
0 2019/06/28 05:36:00 jdbaugh1
0 2019/06/28 05:36:09 jdbaugh1
0 2019/06/28 05:36:16 jdbaugh1
0 2019/06/28 05:36:24 jdbaugh1
0 2019/06/28 05:36:34 jdbaugh1
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