2.0L LNF Performance Tech 260hp and 260 lb-ft of torque Turbocharged tuner version.

Importance of replacing TTY bolts

Thread Tools
 
Search this Thread
 
Old Sep 4, 2012 | 01:52 AM
  #1  
FrossB's Avatar
Thread Starter
Thread Killer
Platinum Member
iTrader: (6)
 
Joined: 10-19-09
Posts: 7,431
Likes: 1
From: Gering, Nebraska
Importance of replacing TTY bolts

So i recently went thru an overhaul of my engine and beefed it up a little bit. To save costs and gain knowledge...i opted to do everything myself. Did tons of research and relied on some good people (thanks James, Richard, Brian, and Nick).

Well somewhere in the mix off all the info i was acquiring, i must have missed the fact that the bolts that hold the cam gears to the cams were TTY (torque to yield...aka...one time use). So I installed all my parts and started the car. Ran like a champ. But was throwing a P0011 code (intake camshaft performance). Went threw the steps to fix that and the final step if nothing worked was to replace the camshaft actuator (the cam gear assembly). Took off the valve cover and noticed this VVVVVVV

Name:  photo-41.jpg
Views: 4432
Size:  81.3 KB


The intake cam gear was crooked as ****. Basically since i didn't replace that bolt with new ones, it backed out and was causing that gear to wobble and not link up with the actuator solenoid and wouldn't allow me to be tuned correctly. Luckily for me, nothing catastrophic came of this situation. Which is crazy since i drove the car for a few weeks throwing this code (grandma driving...never even went into boost).

CL/

replace TTY bolts or **** will break
Reply
Old Sep 4, 2012 | 02:11 AM
  #2  
Frogstofall's Avatar
Senior Member
iTrader: (1)
 
Joined: 07-30-11
Posts: 2,821
Likes: 0
From: Midwest
You're the first I've seen this happen to. Did you do the 22ft lbs + 100 degrees when installing the bolt?

I agree though, should replace them. I didn't replace mine the first time (per verbal from two reputable sources) but opted to when I put the stock cam back in.

For the money though, anyone would be crazy not to replace it. The bolts are like $3 each.
Reply
Old Sep 4, 2012 | 02:16 AM
  #3  
FrossB's Avatar
Thread Starter
Thread Killer
Platinum Member
iTrader: (6)
 
Joined: 10-19-09
Posts: 7,431
Likes: 1
From: Gering, Nebraska
yes they were torqued. but the thing is, i torqued and untorqued them a few times during the install. probably just stretched them out. I probably would have been alright if i only did it one time lol
Reply
Old Sep 4, 2012 | 02:56 AM
  #4  
Twoozofjuice's Avatar
Senior Member
iTrader: (7)
 
Joined: 12-19-11
Posts: 8,068
Likes: 4
From: Pharr
I think i did this when installing my sc kit...prolly have a leak somewhere that ive been blaming on damn 60's lol. i torqued and untorqued several times
Reply
Old Sep 4, 2012 | 09:29 AM
  #5  
tomj77's Avatar
Super Moderator
Platinum Member
iTrader: (2)
 
Joined: 07-14-08
Posts: 12,039
Likes: 156
From: canada
How do u keep the gear from turning when u tighten them?
Reply
Old Sep 4, 2012 | 09:38 AM
  #6  
Slowbalt2000's Avatar
Moderator
Platinum Member
Moderator
iTrader: (1)
 
Joined: 05-15-11
Posts: 27,333
Likes: 584
From: Livonia, MI
Magic
Reply
Old Sep 4, 2012 | 11:52 AM
  #7  
gone_in_10_sec's Avatar
Senior Member
 
Joined: 10-05-10
Posts: 805
Likes: 1
From: A.B.E. PA & Jacksonville FL
Originally Posted by FrossB
yes they were torqued. but the thing is, i torqued and untorqued them a few times during the install. probably just stretched them out. I probably would have been alright if i only did it one time lol
cams bolts are one time use, reusing them will result into broken parts.. you should have purchased new one's..

Based on from the pictures - this is what you need to do - remove them and inspect them for wear and damage..
- NEED to replace the chain b/c it's stretched. Once it's stretched you'll snap it and break more stuff..
- Chain guides - remove and look for "chain wear or stretch marks" on the guides - all of them may need to be replaced?
- Intake cam actuator - remove it and look for wobble.. it's possible the internal guts are broken or "rounded"?
- Intake cam bolt galley - look at the threads inside on cam- it may have stripped or stretched? if so you need a new intake cam.. rethreading it will cause more problems than good..
- check for missing teeth on all gears [water pump/ balance shaft/ oil pump].. if teeth are missing - replace the part..

a $70 part may turned into $1500 repair job..
Reply
Old Sep 4, 2012 | 03:23 PM
  #8  
Frogstofall's Avatar
Senior Member
iTrader: (1)
 
Joined: 07-30-11
Posts: 2,821
Likes: 0
From: Midwest
Originally Posted by tomj77
How do u keep the gear from turning when u tighten them?
I'm not sure if you're kidding or not but I'll answer you... You put a wrench on the cam to hold it still while you use a socket to tighten the bolt. There's a little section right at the front of the cam (far left) that has squared edges where the wrench can grab. The gear won't move as its independent of the cam and bolt. You can see it in FrossB's photo actually.
Reply
Old Sep 4, 2012 | 04:37 PM
  #9  
gone_in_10_sec's Avatar
Senior Member
 
Joined: 10-05-10
Posts: 805
Likes: 1
From: A.B.E. PA & Jacksonville FL
Originally Posted by tomj77
How do u keep the gear from turning when u tighten them?
you can also use this tool to stop the cam from moving while you torque the bolt into the cam.. used for all ecotec engines..

Link: Kent-Moore J-43655 Camshaft Sprocket Holding Tool


Reply
Old Sep 5, 2012 | 01:31 PM
  #10  
FasterIsBetter's Avatar
Senior Member
 
Joined: 05-15-10
Posts: 3,994
Likes: 2
From: South Charleston, WV
Originally Posted by gone_in_10_sec
you can also use this tool to stop the cam from moving while you torque the bolt into the cam.. used for all ecotec engines..

Link: Kent-Moore J-43655 Camshaft Sprocket Holding Tool


Unfortunately that won't work. I have that exact tool. Its meant for cam gears without phasers or non-vvt engines such as the lsj. Its made to fit in the holes in the cam gear. Now there is a phaser holder which is non adjustable but it works...
Reply
Old Sep 5, 2012 | 05:01 PM
  #11  
gone_in_10_sec's Avatar
Senior Member
 
Joined: 10-05-10
Posts: 805
Likes: 1
From: A.B.E. PA & Jacksonville FL
Originally Posted by FasterIsBetter
Unfortunately that won't work. I have that exact tool. Its meant for cam gears without phasers or non-vvt engines such as the lsj. Its made to fit in the holes in the cam gear. Now there is a phaser holder which is non adjustable but it works...
which tool was it?

got it - Kent Moore EN-48953 Ecotec Cam Holder

Last edited by gone_in_10_sec; Sep 5, 2012 at 05:11 PM.
Reply
Old Sep 5, 2012 | 07:50 PM
  #12  
FasterIsBetter's Avatar
Senior Member
 
Joined: 05-15-10
Posts: 3,994
Likes: 2
From: South Charleston, WV
Yeap, thats it!
Reply
Old Sep 5, 2012 | 07:54 PM
  #13  
FasterIsBetter's Avatar
Senior Member
 
Joined: 05-15-10
Posts: 3,994
Likes: 2
From: South Charleston, WV
Originally Posted by FrossB
yes they were torqued. but the thing is, i torqued and untorqued them a few times during the install. probably just stretched them out. I probably would have been alright if i only did it one time lol
Glad you got it fixed. I didn't have enough room with the torque angle meter on mine so I torqued them 22ft-lbs, then 90 degrees and a bit more, lol.
Reply
Old Sep 5, 2012 | 08:14 PM
  #14  
dayhoff35's Avatar
Senior Member
iTrader: (13)
 
Joined: 02-03-09
Posts: 4,775
Likes: 0
From: Walkersville, MD
Alot of engine internal bolts are like this, the head bolts on my ls1 are the same way
Reply
Old Sep 7, 2012 | 05:11 PM
  #15  
c130aviator's Avatar
Senior Member
iTrader: (8)
 
Joined: 09-19-07
Posts: 3,811
Likes: 5
From: LR, AR
i have been reading a ton trying to get ready for my ported head and forged piston swap and figured I better check what else is TTY, then I came across this and many other threads. I HATE GM sometimes.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
justinchinn
General Cobalt
3
Oct 2, 2015 12:18 PM
Trav3480
Problems/Service/Maintenance
0
Oct 1, 2015 08:17 PM
SSLOW06
Complete Cars
1
Oct 1, 2015 07:21 PM
DANRICKARD
Problems/Service/Maintenance
8
Oct 1, 2015 12:08 AM
Tupp
Suspension
5
Sep 30, 2015 08:18 PM




All times are GMT -4. The time now is 10:31 AM.