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No, its not a copper washer on ours. Its a gasket that has two rings attached to each other by a strand of gasket and each ring goes on a side of the banjo fitting on the line with the banjo bolt going through it.
Ahh yes. I finally had a chance to look at our turbo specifically and you are right. They do not use 2 individual copper washers BUT it is the same principle regardless. A crush washer or gasket sandwiches the banjo fitting either way. The question is though.... what material gasket is GM using and is it re-usable? If it's anything like any other normal banjo fitting washer, it is not. Here is a pic of an example off of our car.
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Originally Posted by JacBlackSS/TC
so its just the banjo fitting gasket that goes around the bolt correct or do i use the fitting with two washers i'm getting confused now
No you need some sort of way to seal both sides of the fitting. I honestly can't see how or why a copper washer wouldn't work just as good as what GM is using, but I would find out either way if the gasket they use is re-usable or not. I would have to guess it is recommended to not be re-used, but I can't tell you for sure. I can tell you however that any other banjo bolt washer should never be re-used.
Originally Posted by mazda_2_pontiac
it sounds as though it goes turbo, gasket, banjo, gasket, and bolt ties everything together
exactly right.... no matter how GM does it, you need BOTH SIDES of the banjo fitting fitted with some sort of a crush washer. Otherwise it will never seal correctly.
i ordered a new banjo and the gasket that goes with it so hopefully that solves the issue but of course it has to come directly from gm so it will be a few days before ced even gets it