2.0L LSJ Performance Tech 205hp Supercharged SS tuner version. 200 lb-ft of torque.

Fuel Cell/Magnafuel Pump install!!!

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Old 07-17-2014, 01:26 PM
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Originally Posted by Haven07
How has the set-up you've been running work out for you? Are you having the cut-off issues as well?
Since installing the surge tank and bosch 044, no more cut off even with 100% idc on ID1000
Old 07-17-2014, 02:18 PM
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the lines are wrong on the regulator
Old 07-17-2014, 04:21 PM
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No they are right for the regulator I have. I bought the wrong one. Has no bottom port.
Old 08-12-2014, 05:24 PM
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Been busy taking care of some other things on the car and waiting for parts to come in. Was having trouble getting a hold of a -8 an to -6 an reducer for some odd reason. After 2 letters from Summit saying its on back order and them changing the date even further I finally left work early enough one day to make it to my local hot rod shop and found it in town. I have all I need to plumb the system and make it run. Just missing the level sending unit.

I got the return and boost reference all hooked up and running on the car. Idc's dropped way down as expected. Tried to pulley down but my canister didn't like it and now at any level it'll random fuel cut half way through a power pull. Hooked up a pressure gauge and it raises then gradually drops before cutting out and going into epr.

Be picking at it during the week and hopefully have it done this weekend.
Old 08-12-2014, 05:34 PM
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Old 08-12-2014, 06:22 PM
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$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
Old 08-14-2014, 12:37 AM
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Got some work done on the project today. All the lines are now made and ready to install. Feed line is -8 an from cell to pump and both filters. From post filter to factory metal feed line its -6 an. The whole return side is -6 an using the evap line from under the car. The pump and filters are mounted, just need to wire up the pump now. I will make the vent/roll over line tomorrow, which is quick and easy.

Next I need to line the bottom of the cavity with something so the cell doesn't have metal to metal contact. Thinking heat insulation and some kinda rubber pad maybe.

It's getting really close and almost done and ready to try out.
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Old 08-23-2014, 02:43 AM
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It's almost done. Last thing left is to wire up the pump. I wanna do the switched ground relay style. Then make a strap to hold the cell in place. That's it.

Today I filled the tiny holes in the floor from removing the battery tray. Lined the floor with heat insulation and a thick foam pad for the cell to lay on a level service. Made the line for the vent/roll over tube with filter. Cleaned the fuel cell out and added the new e85 safe foam. Tied up all the loose ends. Can't wait to get it done tomorrow.
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Old 08-23-2014, 10:31 AM
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you may want to consider a tip/roll over valve for the vent line
Old 08-23-2014, 10:54 AM
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The cell has one built into it on that line I put the vent on. Was glad I didn't have to buy one
Old 09-16-2014, 06:28 PM
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Bump for updates!
Old 09-16-2014, 07:06 PM
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Yeah man, what you got for updates? first thread of the sort I've seen for a balt.
Old 09-17-2014, 07:29 AM
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Ur not going to just leave that breather filter dangle like that right??
Old 09-20-2014, 01:57 AM
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Originally Posted by taintedred07
Bump for updates!
Originally Posted by Olybaltss
Yeah man, what you got for updates? first thread of the sort I've seen for a balt.
Forgot to update in here. With the help of TJolley I made my own rewire relay kit for the fuel pump. Got that all set and installed the Magnafuel pump. Car ran for like 5 secs, was happy, then shut off. I heard the pump stopped. Went on checked wiring and it popped the relay fuse for my rewire. Installed a new fuse and it kept popping it every time the pump kicked on.

I removed the pump and powered it with my power probe and no go. Called Maganfuel support and they gave me some advise to get it working. Tried that and pumped motor kicked on just fine. Installed in the car and no fuel pressure. Basically the pump turns on, but doesn't supply fuel. I called Managfuel again and they said to ship it back to them and they'll take a look at it. I sent it out yesterday so now I'm waiting.

Originally Posted by Staged07SS
Ur not going to just leave that breather filter dangle like that right??
Basically yes. I'll make a small bracket to keep it fixed, but it must hang that low as it is the roll vent.
Old 10-24-2014, 08:53 PM
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Fuel system is finally plumbed and operational. About damn time LOL!!! Pump sounds awesome and very strong.

I have some loose ends to tie up still, like cleaning up the wiring better and making them and the fuel lines more presentable and tucked away better. need to finish making the straps as well.

For now will be taking it on a big local cruise tonight and see how it all does and put some miles on it. I already went driving around today with only 5 gals in the fuel cell(1/4 tank) and no cut outs on accel or turns. I need to see how low it can't get before any issues in braking and turns.

Here's a short video of what it sounds like on start up.
http://vid1053.photobucket.com/album...pszs5pqohy.mp4

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Old 10-27-2014, 07:25 AM
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Nice man!
Old 10-27-2014, 09:26 AM
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so clean
Old 10-27-2014, 06:52 PM
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Thanks guys. Car has been driving great over the weekend and has almost 200 miles so far with no issues.

I've taking it to a local car show and then our regular car meets and the responses have been sureprisnely all positive. it's funny to see their face when they look in the trunk and then hear the pump on start up LOL!!

I believe sometime this week I will be dropping the stock gas tank and clamping down the lines better. I have a local car show Nov 1st I'm putting the car in so doing a couple things to make it all look better this week.
Old 10-27-2014, 07:14 PM
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Looks good man

I assume you lost use of the gas gauge (level) as well with this, or did I miss where you fitted it?
Old 10-28-2014, 10:25 AM
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It is really bad ass, would love to see it utilize the stock fuel door tho
Old 10-28-2014, 10:28 AM
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Very nice!
Old 10-28-2014, 03:19 PM
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Originally Posted by Dyn0mitemat
Looks good man

I assume you lost use of the gas gauge (level) as well with this, or did I miss where you fitted it?
For now yes. Our sending unit is an odd ball ohms reading of 40-250 and a $200 sending unit. If it were the common 0-90 it be under $100. I'm holding off for now because I plan on building the motor to rev around 9k which makes the stock tach useless. So I may make a custom cluster with new gauges all together and not but things twice.

Originally Posted by BlackSSstg2
It is really bad ass, would love to see it utilize the stock fuel door tho
I thought about that too, but then we'd have a big hose running from the cell to the side of the trunk and take up space. I'm ok with popping the trunk for fill up's.

I was going to actually shave the stock fill door, but then realized I need it to pass emissions.
Originally Posted by BlackielawlessSS
Very nice!
Thank you
Old 10-31-2014, 01:59 AM
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Stock tank and all evap stuff is gone now. Clamped down and routed the fuel lines nice today. Also clean up the trunk area and got the carpet back in.

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Old 10-31-2014, 07:42 AM
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now that is a bad ass fuel system
was wondering what to do with the 20 gallon fuel cell I have in my garage lol
Old 10-31-2014, 04:17 PM
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Thank you!!! I am super happy with this decision to go this way. Performs better then stock. I've had it down to roughly 1-2 gallons and still no cut out. I won't ever race with that little fuel in it, but good to know it works.

I love how it looks and actually sounds LOL!! People asking about the noise from the back HAHA!! I'm just pleased with how simple the lay out is. Do it man, you won't regret it!!

As for how its doing or any issues. Only one so far. With less then roughly 3 gallons or so under very hard braking I can hear the pump cavitate. It doesn't effect how the motor runs or make it dies or bog at all, I can just hear the pump. I moved the foam around to try and help and will see how that does. If I can't control it with the foam, I plan to have someone weld in a one way baffle box around the inner sump to help with that.

As for safety, I still need to build a firewall between the seats for race day, weld in a box underneath to cover the exposed area of the sump, and replace the rear inner aluminum bumper with round metal tubing for protection.


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