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All Engines: How-to Install header and downpipe

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Old 06-24-2009, 11:39 PM
  #76  
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i swaped dp on my s/c about 40 mins and im handicap when it comes to car modding
Old 08-10-2009, 08:27 PM
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is the header to head gasket manditory?

zzp told me the stock gasket would be fine, just wasn't sure

Last edited by thesteed46; 08-10-2009 at 08:28 PM. Reason: Automerged Doublepost
Old 08-10-2009, 08:30 PM
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Very nice how to man.
Old 08-10-2009, 10:45 PM
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Originally Posted by thesteed46
is the header to head gasket manditory?

zzp told me the stock gasket would be fine, just wasn't sure
Its not manditory in all cases.. but while your in there, its nice to put one in to be safe..The last thing you want is an exhaust leak. + They are pretty cheap.
Originally Posted by Sp3No
Very nice how to man.
Thanks man! glad its helping people!
Old 08-11-2009, 06:35 AM
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Originally Posted by OBZ
Its not manditory in all cases.. but while your in there, its nice to put one in to be safe..The last thing you want is an exhaust leak. + They are pretty cheap.


Thanks man! glad its helping people!
lol tell me about it. lucky for me i have two leaks right now. they are so annoying and embarrassing..

just ordered one from napa. they said they didnt have anything on file for a 2006 so i got one for a 2005. gonna be like $17

Last edited by thesteed46; 08-11-2009 at 11:15 AM.
Old 08-15-2009, 03:09 PM
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nice write up... is the headers really the only thing i need 2 change on my exhuast system... that and maybe a muffler delete
Old 09-01-2009, 07:34 PM
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my second o2 has now decided that my cat isnt doing a good enough job. it was fine for 2 weeks, then last week it turned the CEL on. i have the high flow cat. i know that you can fool the o2 with a tune, but is there any other way to fool it?? thanks
Old 09-03-2009, 07:10 PM
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anyone??
Old 09-05-2009, 04:25 PM
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Originally Posted by thesteed46
my second o2 has now decided that my cat isnt doing a good enough job. it was fine for 2 weeks, then last week it turned the CEL on. i have the high flow cat. i know that you can fool the o2 with a tune, but is there any other way to fool it?? thanks
The best way is obviously with a tune. But there are little resisters called antifoulers that you splice into the O2 sensor wires. I don't know much about them though. I've never had to use one..

Maybe start a new thread about it?
Old 10-10-2009, 03:08 PM
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Some help please

Hey,

I'm in the process of installing the zzp header/dp combo on my 2.2L. For the life of me, I can't break the 3 15mm header to manifold nuts loose Did you do it from the top or bottom? I've only been trying from the top (for an hour). I use lots of PB Blaster but the bastards are really stuck.

Thanks
Old 10-10-2009, 03:14 PM
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I went at it from the bottom. try using a few extentions so you can get some leverage. BTW If you are replacing both the header and DP you shouldn't have to undo the header/DP connection. Just take them out in a solid piece
Old 03-12-2010, 04:13 PM
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i was looking on alldata and it is showing that the header nuts be torqued to 10 ft lbs which is 120 in lbs.
The graphic here is showing 106 in lbs, that a big difference, which one is right?
Old 03-30-2010, 03:13 PM
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nice how to! im doing this next
Old 03-30-2010, 07:03 PM
  #89  
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Originally Posted by CleverOne
i was looking on alldata and it is showing that the header nuts be torqued to 10 ft lbs which is 120 in lbs.
The graphic here is showing 106 in lbs, that a big difference, which one is right?
lol maybe split the difference?
Originally Posted by cobalt523
nice how to! im doing this next
Thanks, Hope this can help you out!
Old 03-31-2010, 03:41 PM
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I installed a obx header and dp I got from JTLucas (forum member). After the initial install i had a leak on the passenger side of the header somewhere, so today, I took it off and put the factory gasket back on, as it was still in great cond. I torqued all the bolts down correctly and in order. Also, when I had the header off this time, I checked to see if there was anything on the block. I cranked it up and still a leak in the same spot.
Any ideas? maybe a better type of gasket?
Old 03-31-2010, 09:58 PM
  #91  
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Originally Posted by btingle85
I installed a obx header and dp I got from JTLucas (forum member). After the initial install i had a leak on the passenger side of the header somewhere, so today, I took it off and put the factory gasket back on, as it was still in great cond. I torqued all the bolts down correctly and in order. Also, when I had the header off this time, I checked to see if there was anything on the block. I cranked it up and still a leak in the same spot.
Any ideas? maybe a better type of gasket?
Chances are, the flange is warped.. but there are thicker gaskets that can sometimes fix this issue..

Check out http://www.remflex.com/ they have some good gaskets!
Old 05-11-2010, 03:48 PM
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nice how too, helped alot. Althought removing the downpipe from the exhaust was damn near impossible with a normal wrench. thank god i had an impact gun!
Old 05-13-2010, 02:37 PM
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I just installed a XTC 2.5" high flow cat dp and i have a leak and i have tried to tighten all 5 bolts and i cannot find this leak!!!

I just installed a XTC 2.5" high flow cat dp and i have a leak and i have tried to tighten all 5 bolts and i cannot find this leak!!! I have a leak and its super bad i live in Naperville so if anyone is near me and wants to help me figure it out please let me know

Last edited by Nwdcobalt; 05-13-2010 at 02:37 PM. Reason: Automerged Doublepost
Old 05-14-2010, 11:56 AM
  #94  
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Thanks for the DIY info OBZ. Very cool Man!!!!!!!!!!
Old 05-24-2010, 07:17 PM
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where are the install pics?
Old 05-25-2010, 10:08 PM
  #96  
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Originally Posted by neumannl001
Thanks for the DIY info OBZ. Very cool Man!!!!!!!!!!
No prob bro! Hope it helps!
Originally Posted by Cobalt629
where are the install pics?
the first page?!?!
Old 05-27-2010, 02:53 AM
  #97  
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Originally Posted by OBZ
No prob bro! Hope it helps!

the first page?!?!
sorry. i was looking at it on the computer at work and i guess the pics were blocked. there there now on my personal computer
Old 05-27-2010, 07:24 PM
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so do you need a gasket to connect the header to the enigine itself
Old 05-27-2010, 07:33 PM
  #99  
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Originally Posted by kissrocker52
so do you need a gasket to connect the header to the enigine itself
yes. most headers come with a gasket, if not you can usually reuse your old one
Old 05-27-2010, 09:03 PM
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Nice man I am glad I found this write up - Im installing a Vibrant Header/DP combo on my SS/SC tomorrow, hopefully this goes smoothly. Read all the previous posts so hopefully I can avoid some of those same problems others have been having. Thanks for posting this, you've taken my fears of conquering this away lol


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