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2.0 LSJ Engine: Return-style fuel system for 2.0 LSJ

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Old 04-01-2008, 06:04 PM
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Originally Posted by Witt
I honestly couldn't tell you what the factory pump can flow as I haven't tested it. I can say this though, Paul from New York (411whp guy) fit a Walbro 255lph GSS342 just by using a rotary tool to the inside of the fuel canister and it fit great. That specific model does not have an internal check valve however so pre-start priming is necessary.

The regulator is on the end of the stock return line. I posted a pic for Paul not too long ago in one of his threads. Its the only stainless steel component in the fuel canister so you can't miss it.



No, but Racetronix sells disc style for 75 bucks a piece with better static flow rates than 60s and better smaller short pulse flow rates as well. Check these out when you get bored http://www.racetronix.com/01D129xFM.html
yeah man i'ts a little check ball thingy... looks scary easy to **** up lo.
Pump fits with minor cutting to the grey outlet connection and a small snippet off some of the black plastic inside the cap of the canister... fits perfectly.

Oh yeah Witt... cams got here today, and my injectors should be here friday.
450whp is coming very soon, gonna need a bigger pump though lol
Old 04-01-2008, 09:25 PM
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Originally Posted by 06blackg85ss
yeah man i'ts a little check ball thingy... looks scary easy to **** up lo.
Pump fits with minor cutting to the grey outlet connection and a small snippet off some of the black plastic inside the cap of the canister... fits perfectly.

Oh yeah Witt... cams got here today, and my injectors should be here friday.
450whp is coming very soon, gonna need a bigger pump though lol
I hope to see fast this weekend in NJ.

Can't wait for both, the epic shenegans on the turnpike cruise out there with the goats and to check out your car.
Old 04-01-2008, 10:31 PM
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yeah it'll be there, hopefully my injectors come in friday so I at least have the fuel to back it up, maybe I can even get the cams in first.
yo is it necessary to run the lifter shims?
Old 04-01-2008, 10:44 PM
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Originally Posted by 06blackg85ss
yeah man i'ts a little check ball thingy... looks scary easy to **** up lo.
Pump fits with minor cutting to the grey outlet connection and a small snippet off some of the black plastic inside the cap of the canister... fits perfectly.

Oh yeah Witt... cams got here today, and my injectors should be here friday.
450whp is coming very soon, gonna need a bigger pump though lol
what pump r u going with?
Old 04-01-2008, 10:45 PM
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Originally Posted by 06blackg85ss
yeah it'll be there, hopefully my injectors come in friday so I at least have the fuel to back it up, maybe I can even get the cams in first.
yo is it necessary to run the lifter shims?
I did at first and it spit them back out. I'm not running them currently.

Parking lot cam install?
Old 04-02-2008, 08:11 AM
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Originally Posted by spike
what pump r u going with?
Bosch 044??
Old 04-02-2008, 10:11 PM
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Originally Posted by Witt
I did at first and it spit them back out. I'm not running them currently.

Parking lot cam install?
lol, take pics!
Old 04-03-2008, 06:11 PM
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I admit that I still have to dig deeper to fully understand the logic of my European Z22SE (=L61) engine's standard fuel system, but for my soon-to-be-installed LSJ I will very probably switch to a return style system.

All my other "high-ish" power engines (Opel/GM C20XE &C20LET turbo engines) had such systems:
Tank => Pump => filter => feed line=> FUEL RAIL => regulator (On other rail-end, regulates on manifold pressure 1:1) => Return-line to tank. It is very compact and it always worked flawless.

Especially for a (high) boosted car I think it is necessary to regulate fuel pressure to manifold pressure. I'm still new to the whole LSJ tuning, but I frequently see here (very) high IDC's... Or idle tuning problems with big injectors. But with this regulated return system the injector always sees the same pressure differential, so it's better for the injector spray pattern & working. Easier idle (low manifold & fuel pressure) and full boost tuning(high manifold + fuel pressure).

Just my thoughts...
Old 04-03-2008, 08:14 PM
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Originally Posted by Speedytec
I admit that I still have to dig deeper to fully understand the logic of my European Z22SE (=L61) engine's standard fuel system, but for my soon-to-be-installed LSJ I will very probably switch to a return style system.

All my other "high-ish" power engines (Opel/GM C20XE &C20LET turbo engines) had such systems:
Tank => Pump => filter => feed line=> FUEL RAIL => regulator (On other rail-end, regulates on manifold pressure 1:1) => Return-line to tank. It is very compact and it always worked flawless.

Especially for a (high) boosted car I think it is necessary to regulate fuel pressure to manifold pressure. I'm still new to the whole LSJ tuning, but I frequently see here (very) high IDC's... Or idle tuning problems with big injectors. But with this regulated return system the injector always sees the same pressure differential, so it's better for the injector spray pattern & working. Easier idle (low manifold & fuel pressure) and full boost tuning(high manifold + fuel pressure).

Just my thoughts...
'bout sums it up. That's why I'm doing it. Ordered my FPR, a Venom rail and tried to order a pump, but the guy's not communicating. Anyone got a pump?
Old 04-03-2008, 08:24 PM
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Originally Posted by Witt
I did at first and it spit them back out. I'm not running them currently.

Parking lot cam install?
yo if you want to do it man, I'll bring em along with me. I'm a noob at working on DOHC motors, but I learn fast and work well with engines.
PM if you want on this and let me know what I need to bring with me
Old 04-07-2008, 09:42 PM
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Since I'm getting PM's here you go FYI

Fittings

3- Hose End, #6 AN Straight p/n 10600

1- #6 AN Port to #6 AN Flare (for use with Aeromotive check valve) p/n 77066

1- Hose End, #6 AN 90* bend

On the fuel rail use a 1/4 NPT to 6AN 90* bend fitting
Old 04-09-2008, 07:25 PM
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just so everyone knows you dont need a check valve. its built into the pump. either yours was missing at the top where the hose goes on or you got a defective pump.
Old 04-09-2008, 07:26 PM
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well I got the same pump and it doesn't have an internal check either.... can't see two being the same way... but priming you fuel system is so much fun anyway lol
Old 04-09-2008, 07:28 PM
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got a pic of the top of the pump?



the little valve in the outlet is what im talking about. every walbro and fake walbro i've seen has this. as does the stock pump....
Old 04-09-2008, 07:37 PM
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yeah its got that...
thankfully this pump is only temporary.
but I had to do something the stock pump was stuck at 80psi and kept overheating and shutting down
Old 04-09-2008, 07:46 PM
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well either the check valve is bad or you got a leak in the tank then. when you pull the pump off hook a hose up to its outlet and see if you can blow compressed air through the pump.
Old 04-09-2008, 10:43 PM
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http://www.atpturbo.com/Merchant2/me...egory_Code=FUL

why dont we get some rails made? there are alot of people going 2 need these this year... just a thought... and they would make returnstlye setups a breeze...imo
Old 04-09-2008, 11:13 PM
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i have that same fuel rail stock. it wont work
Old 04-09-2008, 11:32 PM
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Venom baby!
Old 04-10-2008, 12:30 AM
  #195  
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Originally Posted by SJSchafer
Venom baby!
does this work? linkage?
Old 04-10-2008, 12:42 AM
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Originally Posted by Raven SS
does this work? linkage?
Linkage as ordered sir -> http://www.directautomotiveproducts.com/f45330r.html

Before you go out and buy this, realize that this rail comes with a big ass gaping hole right above the #4 injector. Not threaded, just a big hole. It is for the stock regulator that comes on that year cavi. I am having it tapped for -8 to match the other holes in it. It is a nice looking unit and will give straight through fuel from #1 to #4. It looks like it will bolt up, but I'll let you know this weekend when I put it in. The only concern I have is that there are no clips for the injectors. Prolly not a big deal, since the bottoms of the injectors have no clips on our system anyway.
Old 04-10-2008, 12:45 AM
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waste of money imo
Old 04-10-2008, 12:47 AM
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Originally Posted by fast98
just so everyone knows you dont need a check valve. its built into the pump. either yours was missing at the top where the hose goes on or you got a defective pump.
My pump didn't come with a check valve and no its not defective
Old 04-10-2008, 12:48 AM
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Originally Posted by lsjwannabe
waste of money imo
That's the great thing about opinions. Even the dumb ones get heard.
Old 04-10-2008, 12:50 AM
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Originally Posted by SJSchafer
Linkage as ordered sir -> http://www.directautomotiveproducts.com/f45330r.html

Before you go out and buy this, realize that this rail comes with a big ass gaping hole right above the #4 injector. Not threaded, just a big hole. It is for the stock regulator that comes on that year cavi. I am having it tapped for -8 to match the other holes in it. It is a nice looking unit and will give straight through fuel from #1 to #4. It looks like it will bolt up, but I'll let you know this weekend when I put it in. The only concern I have is that there are no clips for the injectors. Prolly not a big deal, since the bottoms of the injectors have no clips on our system anyway.
well i would have to have mine tapped for an-6 then since thats what all my line and fittings are...good find steve let me know


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