Smg twincharged rebuild project
Well i originally paid him and dropped off my block at the beginning of March so going on 9 months now. However my car has been broken and off the road since September of 2010. Originally the car was planned to be complete in May but that clearly never happend.
Yesterday this thread was made
The decision and installed came together really quickly. Really pleased.. the timing was right for all parties involved. From when I first inquired about a possible turbo kit install with Matt , till I got my car back, all in approximately 2 weeks. The actual installed took 3 days...
My goal is to get a reliable upgrade/tune, I don't care about making the highest hp number. I know the 407 hp/388 tq corrected seems a little low for some on pump gas with no meth, but that's plenty fast for me on stock internals... Low boost was set at 17psi and high at around 24-25psi...
...I am really pleased with the customer service I got from Tim, Matt and the gangs at ZZP. This is just the beginning of a long term business relation with ZZP moving forward.
Thanks ZZP...
My goal is to get a reliable upgrade/tune, I don't care about making the highest hp number. I know the 407 hp/388 tq corrected seems a little low for some on pump gas with no meth, but that's plenty fast for me on stock internals... Low boost was set at 17psi and high at around 24-25psi...
...I am really pleased with the customer service I got from Tim, Matt and the gangs at ZZP. This is just the beginning of a long term business relation with ZZP moving forward.
Thanks ZZP...

Trust me if i wasn’t being robbed by SMG with this ridiculous bill my car would have been out of there and in Michigan already.. (probably back and driving by now too) ZZP has definitely been 110% more than helpful in giving me advice on my car and offering me a huge break to get my car together correctly. Ive just spent so much money already (wasted so much money) and owe a bunch now as well so Im in a lousy situation right now where I can’t afford to do anything but wait. What i’d prefer to do is have zzp rebuild my car from scratch but with me being in the hole now it might come down to me just selling all the supercharger stuff out of my car and see how much I can get so I can buy what I need from ZZP to make my car just straight up turbo. Thanks again ZZP for all your help. Should have went to you from the get-go!
Well he found a big boost drop from the turbo to the intake manifold. It would spike to about 36psi at the turbo and the highest it would get at the manifold was 28. Found a small leak on a rubber nipple off the intake and replaced that and it gained 8hp. Still a drop though. He replaced all t-bolt clamps and couplers. He checked and replaced all o-rings, checked all gaskets and all look fine. He even eliminated the turbo and took off the wastegate and tested it with blower only and with just the blower there was a boost drop. Went to about 11-12ish then slowly kept creeping down. So that eliminates the charge pipe and turbo setup. Anyone have any ideas where this boost drop could be coming from?
i would do a leak down test and a boost leak test and check the check valve in the intake manifold because if it cant hold the pressure it will start to bleed off pressure and you also need to vent the valve cover with a -10 vent
Last edited by mrbelvedere; Dec 3, 2011 at 12:40 AM.
the exhaust pipe to the turbo is a energy radiator. the turbo is trying to recover the heat and motion of the exhaust as it leaves the motor, when you went to the bigger pipe several things happened, the surface area of the pipe went up considerably and the speed of the exhaust flowing through it went down meaning it had longer to cool in the pipe. header wrapping the exhaust all the way to the turbo will help trap some of the heat inside it, may gain back some of the power loss.
So far he has been swapping part by part. All gaskets have been replaced, supercharger was swapped to check, meth spacer was checked, all o-rings replaced and no luck. The strange thing is this boost drop never occurred while I had the 2.5” exhaust.
Exhaust gas velocity... I had a similar problem with my first exhaust manifold setup.
What turbo are you running in the rear again?
You're running bigger than 2.5'' back to the turbo?
What turbo are you running in the rear again?
You're running bigger than 2.5'' back to the turbo?
Right now the turbo is not being used. The waste gate is out and we are getting boost drop with the turbo alone. I'm still confused on why a larger exhaust would cause boost drop. I mean I understand I'll lose boost all together with having more flow but why would I lose it while under acceleration? During wot it reaches to about 12 then starts dropping down and we let off it once it gets to 8psi. This is with the supercharger alone.
Is there any type of boost control device still connected to the blower bypass valve? Where is the boost gauge connected? Is it T'd in with other components? Is the boost drop verified by the MAP sensor reading?
Right now the turbo is not being used. The waste gate is out and we are getting boost drop with the turbo alone. I'm still confused on why a larger exhaust would cause boost drop. I mean I understand I'll lose boost all together with having more flow but why would I lose it while under acceleration? During wot it reaches to about 12 then starts dropping down and we let off it once it gets to 8psi. This is with the supercharger alone.
We performed a compression test and all cylinders were around 150ish
What type of intake is connected prior to the supercharger? Or are there charge tubes in place?


